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Procurement Processes SAP Implementation

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Presentation on theme: "Procurement Processes SAP Implementation"— Presentation transcript:

1 Procurement Processes EGN 5620 Enterprise Systems Configuration Spring, 2015

2 Procurement Processes SAP Implementation

3 Business Process Integration
ECC 6.0 Business Process Integration January 2008 MM Transactions Org Data Master Data MM Rules MM In the Business Process Integration class we use the stool as a metaphor for the SAP structure. There are four basic components needed to run execute SAP. Three of these are the legs of the stool: org data, master data, and rules. These ‘hold up’ the transactions. Transactions cannot be run unless these are setup. The legs are typically configured during the implementation process. During BPI 1 we will setup the stool for Finance, Materials management and Sales and Distribution. MM January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

4 Transaction Data Transaction data
ECC 6.0 Transaction Data January 2008 Transaction data application data dynamic, and unique, Transaction data use organization data, master data, and rules. Transaction data describing business activities includes Internal exchange, and External exchanges Master data does not change very often Org data – should not change Transaction data (application data) – changes every transaction Transaction data uses/comprised of the master data, rules, and org data. Every transaction has an audit trail. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

5 Purchasing in SAP ERP Purchasing process resides in
ECC 6.0 Purchasing in SAP ERP January 2008 Purchasing process resides in Materials Management (MM) module, and Finance (FI) module Master data for the purchasing process exists in (MM) and (FI) modules Purchasing process may interface with the modules below: Production Planning (to plan for production), Quality Management (to check quality at receipt), and Warehouse Management (to put away) The execution of purchase order is primarily done in Materials Management, but parts of the procurement process are cross-module. A/P resides in finance, and receipt quality check in Quality Management. Putaway’s from receipt can interface with the Warehouse Management module. Org structure in MM and FI Master Data in MM and FI Rule and transaction Data interface with MM, FI, PP, WW, and QM January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

6 Procurement Process (Procure-to-Pay)
ECC 6.0 January 2008 Procurement Process (Procure-to-Pay) Purchase Requisition Purchase Order 3-Way Match Notify Vendor Payment to Vendor This is a standard view of the procure to pay process and the most common. It may vary significantly based upon the company procedures, the products/services purchases and other factors. SAP allow businesses to tailor it to their needs. Starts with a requisition or need that needs to be filled. This can come from Planning (MRP), manually or other The purchase order is the document to fill the need: usually includes the vendor, cost/price, quantity, terms and other pertinent information. [ part one of the 3-way match] Notifying the vendor The goods are shipped and brought to the organization The goods are received (typically at the dock) and then put away [ part two of the three way match] An invoice is received from the vendor [third part of the 3-way match] After the tolerances/verification of the 3-way match are met a payment is made according to the terms agreed to on the purchase order. Vendor Shipment Invoice Receipt Goods Receipt January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

7 Purchase Order Structure
1. Header Vendor Company Purch. Org. Date Purch. Org. group PO Price Purchase Order 2. Item Overview Materials Price/UofM Quantities Currency Delivery Date Plant 3. Line Item PO History Tolerances Line Price Storage Delivery Schedule

8 Purchase Order Structure: 1. Header
ECC 6.0 January 2008 Purchase Order Structure: 1. Header information specific to the entire purchase order, such as Vendor Purchase organization data Condition (total purchase price) Partner Payment process Status The header contains information relevant to the whole document . The items specify the materials or services to be procured. For example, information about the vendor and the document number is contained in the document header, and the material description and the order quantity are specified in each item. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

9 Purchase Order Structure: 2. Line Items
ECC 6.0 January 2008 Purchase Order Structure: 2. Line Items Line item – purchasing information required for the item Item category Material id and description Materials or services quantity Delivery date Net price Currency Plant Storage location Measurement unit Account assignment – What cost center assigned to. Delivery Schedule – What, how much and when delivered The items specify the materials or services to be procured. For example, information about the vendor and the document number is contained in the document header, and the material description and the order quantity are specified in each item. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

10 Purchase Order Structure: 3. Item Details
ECC 6.0 January 2008 Purchase Order Structure: 3. Item Details Material data for the item Quantities/weights Delivery schedule Invoice Conditions (Purchasing price for the item) Delivery address Confirmation Condition control Subcontracting Account assignment – What cost center assigned to. Delivery Schedule – What, how much and when delivered The items specify the materials or services to be procured. For example, information about the vendor and the document number is contained in the document header, and the material description and the order quantity are specified in each item. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

11 Purchase Order: Output Format
ECC 6.0 January 2008 Purchase Order: Output Format Printed and mailed Electronic Data Interchange (EDI) Faxed (hardcopy or electronic) Extensible Markup Language (XML) Any number of ways to communicate the PO to the vendor. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

12 Search Purchase Orders
ECC 6.0 January 2008 Search Purchase Orders You can search for the purchase order number with Material number, Vendor number, etc. If you have any information about the purchase order you look up or order for receipt. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

13 MM: Goods Receipt Notify Vendor Vendor Receipt Shipment Purchase Order
Vendor Receipt Shipment

14 Goods Receipt – Movement Types
ECC 6.0 Goods Receipt – Movement Types January 2008 Movement types - stock transactions Goods receipt Goods issue Stock transfer Movement type determines which Quantity fields are updated Stock types are updated General Ledger (G/L) stock or consumption accounts are updated Fields are displayed during document entry Goods receipt A goods receipt (GR) is a goods movement with which the receipt of goods from a vendor or from production is posted. A goods receipt leads to an increase in warehouse stock. Goods issue A goods issue (GI) is a goods movement with which a material withdrawal or material issue, a material consumption, or a shipment of goods to a customer is posted. A goods issue leads to a reduction in warehouse stock. Stock transfer A stock transfer is the removal of material from one storage location and its transfer to another storage location. Stock transfers can occur either within the same plant or between two plants. Transfer posting A transfer posting is a general term for stock transfers and changes in stock type or stock category of a material. It is irrelevant whether the posting occurs in conjunction with a physical movement or not. Examples of transfer postings are: Transfer postings from material to material Release from quality inspection stock Transfer of consignment material into company's own stock When you enter a goods movement in the system, you must enter a movement type to differentiate between the various goods movements. A movement type is a three-digit identification key for a goods movement For example, the movement type plays an important role in updating of quantity fields updating of stock and consumption accounts determining which fields are displayed during entry of a document in the system When you enter a goods movement, you start the following chain of events in the system: A material document is generated, which is used as proof of the movement and as a source of information for any other applications involved. If the movement is relevant for Financial Accounting, one or more accounting documents are generated. The stock quantities of the material are updated. The stock values in the material master record are updated, as are the stock and consumption accounts. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

15 Material Movements When a goods movement takes place it is represented by a Movement Type Movement types are three-digit keys used to represent a movement of goods 101 – goods receipt into warehouse 102 - reversal of goods receipt for purchase order into warehouse/stores 103 – goods receipt into GR blocked stock 122 – return delivery to vendor 501 - receipt w/o purchase order into unrestricted-use stock When you enter a goods movement in the system, you must enter a movement type to differentiate between the various goods movements. A movement type is a three-digit identification key for a goods movement. The movement type plays an important role in updating of quantity fields updating of stock and consumption accounts determining which fields are displayed during entry of a document in the system

16 Goods Receipt Goods receipt is a goods movement activity in which we accept goods into our system. If materials are delivered against a purchase order we will reference that order and retrieve data from the PO for us to verify: material, quantity, and so on Update inventory G/L account automatically Update purchase order history with the receipt Update physical inventory If a material is delivered for a purchase order, it is important for all of the departments involved that the goods receipt entry in the system references this purchase order, for the following reasons: Goods receiving can check whether the delivery actually corresponds to the order. The system can propose data from the purchase order during entry of the goods receipt (for example, the material ordered, its quantity, and so on). This simplifies both data entry and checking (overdeliveries and underdeliveries). The delivery is marked in the purchase order history. This allows the Purchasing department to monitor the purchase order history and initiate reminder procedures in the event of a late delivery. The vendor invoice is checked against the ordered quantity and the delivered quantity. The goods receipt is valuated on the basis of the purchase order price or the invoice price.

17 Goods Receipt – Destinations
ECC 6.0 Goods Receipt – Destinations January 2008 Goods receipt into (destined for) the warehouse increases total valuated stock by the delivered quantity. updates the stock value at the same time. Goods receipt into consumption only updates the consumption statistics in the material master record does not update the consumption statistics if the goods movement posting uses the special stock types: sales order stock type and project stock. Goods receipt posted into blocked stock maintains the same stock level. only records it in good receipt block stock of the purchase order history. Stock Update Which stocks are updated in the material master record depends on the destination of the goods: Goods receipt into the warehouse If the goods are destined for the warehouse, the system increases total valuated stock and the stock type (for example, the unrestricted-use stock) by the delivered quantity. The stock value is updated at the same time. Goods receipt into consumption If the goods are destined for consumption, only the consumption statistics are updated in the material master record. The system does not update the consumption statistics in the material master record, if you post goods movements using the special stock types Sales order stock and Project stock. Goods receipt into goods receipt blocked stock If the goods receipt is posted into goods receipt blocked stock (see also Goods Receipts Into Goods Receipt Blocked Stock), the stock level remains the same. The goods are recorded only in goods receipt blocked stock of the purchase order history. Goods receipt into a new storage location If you post goods into a storage location that does not yet exist for this material, the storage location data is automatically created in the material master record when the goods receipt is posted. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

18 Goods Receipt – Effects
ECC 6.0 Goods Receipt – Effects January 2008 Purchase Order (PO) history and Purchase Order (PO) updated Material Master - stock and value updated Material and financial documents created and/or updated Stock and consumption accounts updated Inspection notification in the Quality Management (QM) module - if active Notification of goods receipt issued (optional) Transfer request to the Warehouse Management module (if active) A goods receipt has the following results in the system: Creation of a Material Document When you post a goods receipt, the system automatically creates a material document which serves as proof of the goods movement. Creation of an Accounting Document Parallel to the material document, the system creates an accounting document. The accounting document contains the posting lines (for the corresponding accounts) that are necessary for the movement. From the screen displaying the material document, you can display the accounting document. Creation of a Goods Receipt/Issue Slip When you enter the goods receipt, you can print the goods receipt/issue slip Sending a Mail Message to Purchasing If the GR message indicator has been set in the purchase order, the buyer automatically receives a message informing him of the delivery. Stock Update Which stocks are updated in the material master record depends on the destination of the goods: Goods receipt into the warehouse If the goods are destined for the warehouse, the system increases total valuated stock and the stock type (for example, the unrestricted-use stock) by the delivered quantity. The stock value is updated at the same time. Goods receipt into consumption If the goods are destined for consumption, only the consumption statistics are updated in the material master record. The system does not update the consumption statistics in the material master record, if you post goods movements using the special stock types Sales order stock and Project stock. Goods receipt into goods receipt blocked stock If the goods receipt is posted into goods receipt blocked stock, the stock level remains the same. The goods are recorded only in goods receipt blocked stock of the purchase order history. Goods receipt into a new storage location If you post goods into a storage location that does not yet exist for this material, the storage location data is automatically created in the material master record when the goods receipt is posted. Note, however, that this is only true if automatic creation of storage location data is allowed for both the plant and the movement type in question in the Customizing system. If automatic creation is not allowed, you must add the new storage location to the material master record before you post a goods receipt to it. Update of G/L Accounts When the goods receipt is posted, the system automatically updates the G/L accounts by the value of the goods receipt Updates can also occur in other related applications. In the case of a goods receipt to consumption, for example, the account assignment object (such as a cost center, order, asset, etc.) is debited. Updates in the Purchase Order When a goods receipt is posted, the following purchasing data is updated: Purchase order history During goods receipt posting, a purchase order history record is automatically created. This record contains data essential for Purchasing, such as: the delivered quantity, the material document number and item, the movement type, and the posting date of the goods receipt. Purchase order item If the "delivery completed" indicator is set in the material document, the order item is considered closed, and the open purchase order quantity is set to zero. Other Updates Depending on the characteristics of the material, movement, and components used, additional updates are carried out in other components. For example, a goods receipt is relevant for: Entries to be made in the planning file or independent requirements reduction in materials planning Statistical data in Inventory Controlling Vendor evaluation data in Purchasing Transfer requirements and quantity in the Warehouse Management System Inspection lots in Quality Management January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008 17

19 Goods Receipt – Account Postings
ECC 6.0 Goods Receipt – Account Postings January 2008 Inventory account is debited at standard price Goods Receipt/Inventory Receipt (GR/IR) clearing account is credited at purchase order price Price difference account is debited (credited) with difference between standard price and purchase order price When you enter a goods movement, you start the following chain of events in the system: A material document is generated, which is used as proof of the movement and as a source of information for any other applications involved. If the movement is relevant for Financial Accounting, one or more accounting documents are generated. The stock quantities of the material are updated. The stock values in the material master record are updated, as are the stock and consumption accounts. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008 16

20 Goods Receipt – Account posting
No impact on Financial Accounting (FI) Purchase requisition Purchase order Materials Management (MM) and Financial Accounting (FI) via automatic account assignment Goods receipt Requisition – Nothing really happens unless we get the goods or pay for them The system does the transactions for you using the automatic account assignment When we receive these, it can match the receipt against the PO Debit Inventory (we now have additional inventory value) Credit GR/IR (we are going to owe/pay for that additional inventory)

21 Invoice Receipt Process
ECC 6.0 Invoice Receipt Process January 2008 Tasks: Engage in 3-way match to validate the invoice. Enter PO number to retrieve the PO and view (verify) Open dollar amount. Quantity, Price, receiving date, Vendor name Enter the invoice number and the dollar amount to be paid Simulate invoice posting Post the invoice in SAP Rules for price differences and where are we going to post those. Materials Management, Logistics Invoice Verification has the following features: It completes the material procurement process, which started with the purchase requisition and resulted in a goods receipt. It allows invoices that do not originate in materials procurement (such as services, expenses, course costs) to be processed. It allows credit memos to be processed, either as invoice reversals or return deliveries. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

22 3-Way Match for Payment Purchase Order Payment Program Invoice Receipt
ECC 6.0 3-Way Match for Payment January 2008 Purchase Order Debit Credit Payment Program Invoice Receipt Verification Purchase order is matched against the invoice against the amount of the goods receipt. This may vary vendor to vendor according to the vendor info record. If the 3-way match is within tolerance, the payment is sent to the payment program for processing. Goods Receipt January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

23 Invoice Processing - 3-Way Match
Incoming Invoices are reference against a Purchase Order to verify their content, prices, and arithmetic. If discrepancies arise between the purchase order or goods receipt and the invoice, the system will generate a warning or an error Depending on system configuration the difference could cause the system to Block the Invoice Purchase order - Target quantity - - Target price - Goods receipt - Actual quantity - Invoice receipt - Actual price - It is in Logistics Invoice Verification that incoming invoices are verified in terms of their content, prices and arithmetic. When the invoice is posted, the invoice data is saved in the system. The system updates the data saved in the invoice documents in Materials Management and Financial Accounting. An invoice can be processed in Logistics Invoice Verification in various ways: Invoice Verification Online Invoice Verification in the Background Automatic Settlements Invoices Received via EDI Activate display of the MM and FI document numbers using the user parameter IVFIDISPLAY, by entering the value X for the user. In the standard system, only the document number from Materials Management is displayed.

24 Invoice Verification - 3-way match
ECC 6.0 Invoice Verification - 3-way match January 2008 Matches the vendor’s invoice to the purchase order and the goods receipt (3rd part of 3-way match) Matches price and quantity Updates the purchase order and its history Updates accounting information Logistics Invoice Verification is a part of Materials Management (MM). It is situated at the end of the logistics supply chain that includes Purchasing, Inventory Management, and Invoice Verification. It is in Logistics Invoice Verification that Incoming Invoices are verified in terms of their content, prices and arithmetic. When the invoice is posted, the invoice data is saved in the system. The system updates the data saved in the invoice documents in Materials Management and Financial Accounting. January 2008 © SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

25 Financial effects of Invoice Posting
When an invoice is posted, SAP shifts the liability From the Goods Receipt/Invoice Receipt account (for the purchase order) to the vendor account Upon posting invoice, SAP: Updates the Purchase Order Updates the Material Master Creates an Accounting Document Initiates the payment process within Financial Accounting

26 Invoice Receipt vendor and Reconciliation Account
Amount owed is assigned and transferred to vendor account payable and automatically move to Account payable (A/P) Invoice receipt Once we get the receipt – Debit GR/IR – now a wash Vendor AP Credit – we owe Some companies book it as a liability right away (previous slides), but it really isn’t until you receive the goods Unique to SAP

27 Payment to Vendor Can be done automatically or manually
Post Outgoing Payment vs. Payment Program Elements of the Payment Transaction: Payment Method Bank from which they get paid Items to be Paid Calculate Payment Amount Print Payment Medium Process will create a financial accounting document to record the transaction

28 vendor and account payable is reduced
Vendor Payment Amount owed is paid to vendor and account payable is reduced Bank Once we get the receipt – Debit GR/IR – now a wash Vendor AP Credit – we owe (it is debited: now a wash) Some companies book it as a liability right away (previous slides), but it really isn’t until you receive the goods Unique to SAP Credit bank account (paid, now we have less cash)

29 Procurement Processes
Global Bike, Inc. Procurement Processes

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31 Purchase Requisition ECC 6.0 January 2008
© SAP AG and The Rushmore Group, LLC 2008

32 Purchase Order ECC 6.0 January 2008
© SAP AG and The Rushmore Group, LLC 2008

33 Check PO History (ME23N) ECC 6.0 January 2008
© SAP AG and The Rushmore Group, LLC 2008

34 Check Inventory ECC 6.0 January 2008
© SAP AG - University Alliances and The Rushmore Group, LLC All rights reserved. © SAP AG and The Rushmore Group, LLC 2008

35 Lab 5 Exercises: (Due date 3/2/2015)
1. Create raw materials 2. Create purchase requisitions for trading goods 3. Create Purchase orders for trading goods from PR 4. Create goods receipt for trading goods 5. Post invoice for purchasing trading goods 6. Pay vendors for trading goods 7. Create purchase order for raw materials 8. Create goods receipt for raw materials 9. Post invoice for purchasing raw materials 10. Pay vendor for raw materials 11. Review purchase order history 12. Review stock status after purchase orders processed


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