1. Introducing Kobelco Car Dismantling Machine

2. INDEX Advantage of Car Dismantling Machine Ｐｒｏｄｕｃｔ ｉｎｔｒｏｄｕｃｔｉｏｎ
Ｐｒｏｄｕｃｔ　ｉｎｔｒｏｄｕｃｔｉｏｎ　
End of Life Vehicle (ELV) & Engine Dismantling Demonstration

3. Advantages of Car Dismantling Machine

4. Advantages of Car Dismantling Machine
Work Can Performed by One Machine
The Machine Can Work Anywhere
The machine is powered by Diesel fuel and so can operate anywhere on the site
Operators Safety
Operators inside cabin protected by safety guard, feet away from the work
being dismantled.
Benefit from Mass Production, Excavators
The major structures and componetns are the same as Kobelco’s standard hydraulic excavators, of which are produced more than 20,000 units annually worldwide. This brings low production cost and availability of service, parts and consumables.
Manual Operation
Controlled manually by human operator depending on various types, models and conditions of ELV.

5. Advantages of Car Dismantling Machine

6. Advantages of Car Dismantling Machine

7. Wholesale Value of Recycled Components
These values are for examples only and will vary by market
and destination as of

8. Advantages of Car Dismantling Machine

9. Ｐｒｏｄｕｃｔ　Iｎｔｒｏｄｕｃｔｉｏｎ　

10. First Car dismantling Machine in the world
“Nibbler” developed
Lower clamp Arms developed and
installed to stabilize the vehicle.
Developed
in 1979 10

11. First Car dismantling Machine in the world
Developed
in 1991
Open & Close
Grips & Teeth
Bowl-shaped grip
Cutting teeth　
Car dismantling machine is for efficiently
dismantling and sorting vehicles & engines

12. NOT A Conversion Kit Machine
Kobelco designed and produced specifically for the
Scrap Industry
Crude add on SAS fork conversion.
Fixed up and down clamp arms and crude
Grip Assembly

13. Use of Car Dismantling Machine
Disposal of End-of-life Vehicle &
Metal parts Dismantling Work
【 Main use 】
Dismantling vehicles, and
removing and sorting their component recyclable parts

14. Introduction of nibbler KVE720PR
Multi-dismantling nibbler
KVE720PR
・Shaped to handle all types
of metal products
・Long and thin tips designed to secure a firm hold of small parts such as
harnesses and electrical fittings
・Full rotating head that simplifies precision work that uses two rotation motors for maximum twisting torque.

15. Vehicle dismantling nibbler
Nibbler KV800PR
Vehicle dismantling nibbler
KV800PR
・ Strong cutting power can
even cut through chassis and
frames
・Powerful tip grabbing force
　can crush tires and their rim
・High torque swing motor has
abundant rotational power for
stripping

16. Lower Clamp Arm
Cutting teeth
Bowl-shaped grip
Front Anvils

17. Operation guide Nibbler opening S/W Nibbler rotating S/W
Clamp arm UP & Down S/W
Clamp arm Open & Close S/W

18. Main Specifications

19. End of Vehicle Life (ELV) and Engine Dismantling Demonstration

20. Recycling Flowchart (Scrapping to Dismantling)
Sorting of scrapped vehicles
Pre-sorting
for recovery of
valuable items
Recovery of interior/
exterior used parts
Air bag processing
Batteries
Air condition gas recovery
Fuel recovery
Oil recovery
Tire recovery
LLC recovery
Scrap car
Car with recoverable parts
Scrap car dismantling
Non-metallic/ Plastic recovery
Functional parts recovery
Scrap recovery
Non-metallic recovery
Gas tank
Suspension
Muffler
Other steel
Engine
Engine
Suspension and other parts
Radiator
Condenser
Blower fan
Heater core
Wiring harnesses
Motors

21. ELV Dismantling 21

22. Breakdown of Collectable and Recyclable Resources (1/4)
Front & rear bumper : Resin Bumper, Interior and exterior parts
Radiator : Copper, aluminum  Brass, aluminum products
Battery : Lead, sulfuric acid  Battery

23. Suspension : Steel, aluminum  Steel products, aluminum products
Breakdown of Recoverable and Recyclable Resources (2/4)
Suspension : Steel, aluminum  Steel products, aluminum products
Gear oil : Oil  Alternative fuel for boilers and incinerators
Transmission : Steel, aluminum
 Car parts, other steel products, aluminum products

24. Catalyst : Platinum, palladium  Catalyst Door : Steel
Breakdown of Recoverable and Recyclable Resources (3/4)
Window : Glass
 Glass wool, aggregate
Catalyst : Platinum, palladium
 Catalyst
Door : Steel
 Car parts, other steel products
Body : Steel

25. Breakdown of Recoverable and Recyclable Resources (4/4)
Seat : Urethane form, fibers
 Soundproofing materials for vehicles
Wheel : Steel, aluminum
 Car parts, aluminum products
Tires : Rubber
 fuel, pavement material

26. ELV Dismantling
Vehicle held by clamp arm　　
Hood removal 26

27. ELV Dismantling
Side chassis frame removed　 27

28. ELV Dismantling
Electric wire and harness removed by fork pointed tooth
Lights removed 28

29. ELV Dismantling Electric wire and harness pulled out from the front
Radiator removed　　
Electric wire and harness pulled out from the front 29

30. ELV Dismantling
Wiper motor removed　
Bumper taken off　　 30

31. ELV Dismantling
Windshield taken out 31

32. ELV Dismantling Steering wheel and dashboard panel removed
Panel separated by anvils on the clamp arms 32

33. ELV Dismantling
Roof pulled off
Lining materials peeled　 33

34. ELV Dismantling Seats taken out
Electric wire and harness under seats pulled off　 34

35. ELV Dismantling Window mechanisms in doors removed
Door lining material pulled off 35

36. ELV Dismantling
Car body turned upside down 36

37. ELV Dismantling
Cover removed　
Car body secured in clamp arm　 37

38. ELV Dismantling
Muffler pulled out　
Catalyst removed　 38

39. ELV Dismantling
Frame sections removed
Suspensions removed 39

40. ELV Dismantling Main frame opened
Oil drained and gas drawn off from shock absorbers　
Main frame opened　 40

41. ELV Dismantling
Engine removed　 41

42. ELV Dismantling
Fuel tank removed　
Rear suspension removed 42

43. Engine Dismantling 43

44. Engine Recoverable and Recyclable Resources
Carburetor / Injection system: Recycled
・Engine : Steel, aluminum
 Car parts, other steel products, aluminum products
・Wire harness (copper)
 Copper products
Starter motor : Recycled
Engine oil : Oil
 Alternative fuel for boilers and incinerators

45. Engine Dismantling
Engine firmly secured by bowl-shaped grips of clamp arm
Hoses, tubes, electric wire and harness removed　 45

46. Engine Dismantling
Alternator removed
A/C Compressor 　
Starter 46

47. Engine Dismantling
Transmission block separated from engine body 47

48. Use of Cutters to Remove Cylinder Head

49. Engine Dismantling
Remaining electric wire and harness and pipes removed 49

50. Engine Dismantling Video50

51. THANK YOU