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SAP APO Overview Vijay Job,SCM Lead Consultant.

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Presentation on theme: "SAP APO Overview Vijay Job,SCM Lead Consultant."— Presentation transcript:

1 SAP APO Overview Vijay Job,SCM Lead Consultant

2 APO Overview Contents Supply Chain Management
Why SCM over and above ERP Advantages of APO APO Architecture APO Components What is live Cache Data Mart Configuration InfoObjects Data Storage in APO Planning Architecture Master Planning Object Structure

3 Supply Chain Overview

4 Supply Chain Management
Coined by consultant Keith Oliver, of strategy consulting firm Booz Allen Hamilton in 1982. Supply chain management (SCM) is the process of - planning, implementing and controlling the operations of the supply chain with the purpose to satisfy customer requirements as efficiently as possible. Begins and ends with the customer. SCM spans all movement and storage of raw materials, work-in-process inventory, and finished goods from point-of-origin to point-of-consumption. Confidential © Copyright 2008 Wipro Ltd

5 SCM defined Supply chain management (SCM) is the process of planning, implementing, and controlling the operations of the supply chain with the purpose to satisfy customer requirements as efficiently as possible. Supply Chain Management encompasses the planning and management of all activities involved in sourcing, procurement, conversion, and logistics management activities. It includes coordination and collaboration with channel partners, which can be suppliers, intermediaries, third-party service providers, and customers. Supply Chain Management integrates supply and demand management within and across companies. Confidential © Copyright 2008 Wipro Ltd

6 Reasons for Supply Chain Management
Innovation….Companies today are being forced to adapt to changes in the marketplace in order to preserve profitability Changing consumer buying patterns Increased number of SKUs Evolving trade channel complexity Polarization of markets Shortened cycle times Shift in balance of power Changing brand loyalty / retailer exerting greater influence Increased demand for value added programs VMI / custom packs

7 Why Manage Your Supply Chain ?
Dramatically lower inventory levels and reduce working capital Improved customer service More accurate forecasting Lower cost sourcing of finished goods and raw materials Optimizing decisions in an increasingly complex business environment Reduce manufacturing cycle time Deliver reliability Responsiveness/ flexibility

8 The SCM Goals are straightforward
Supply chain activities can be grouped into: Strategic – Network optimization, partnerships, product design, IT infrastructure, Make or Buy decisions. Tactical – Sourcing, production & inventory decisions, Transportation strategy, benchmarking with competition Operational level – Daily production & distribution planning, master planning, production scheduling, forecasting and demand management. Confidential © Copyright 2008 Wipro Ltd

9 Supply Chain Management

10 Advantages of apo APO Advanced Planning and Optimization is the planning component within the mySAP SCM solution. APO is an acronym for advanced planner and optimizer. This is a large component of sap's new dimension products. APO is an entire suite of supply chain planner applications that increase overall knowledge of the supply chain and provide forecasting, planning and optimization. APO is not a standalone application and requires a backend erp system such as SAP R/3 for the execution. SAP R/3 communicate with APO using the Core interface Functionality (CIF) which supplies SAP APO with the master and the transaction data in the real time

11 Advantages of apo High performance using liveCache technology
Global server: integrates multiple OLTP systems Collaborative planning via the internet Simultaneous material and finite capacity requirements planning Cross-plant optimization of the resource load Sequence and setup time optimization of orders Transportation optimization with route planning Evaluation and analysis of orders Seamless integration between APO and R/3

12 Why APO - DP First Demand Planning - Of course R/3 provides Demand Management and also Statistical Forecasting tools. However the architecture in APO-DP is totally different and based on characteristic value combinations with liveCache for very fast data access. This allows easy aggregation and disaggregation. Moreover once you create the CVCs they can be modified easily with the associates transaction data using Realignment. The macro functionality in DP provides quick and user-friendly computations on the transaction data. Moreover the Statistical Forecasting toolset in APO-DP is more comprehensive to that in R/3. Not sure if MLR is possible in R/3. Promotion planning and Life-cycle planning are some nice features in APO-DP.

13 Why APO - SNP Supply Network Planning in APO can be mapped to DRP in R/3. But then APO offers planning cross-plant for a complete supply chain network. SNP in APO offers basic Heuristic-based planning (quite similar to R/3 DRP) along with advanced planning features like Optimization and Capable- to-Match (order-based planning for prioritized demand matching). Moreover Deployment and Transport Load Builder functionalities provides automatic planning in case of short supply followed by consolidation of deliveries according to transportation capacities.

14 Advantages of APO SNP Simultaneous material planning and finite capacity planning of production, storage and transportation. Planning of critical components that use bottleneck resources. Cross plant optimization of resource utilization. Prioritization of requirements and receipts . Detailed distribution planning. Collective conversion of stock transfer requisitions. Decision support with What-If. Optimizes plan in line with business goals Seamless integration between APO and R/3

15 Why APO - PPDS APO PPDS is very close to R/3 Production Planning functionalities and relies on the same set of master data transferred from R/3 to APO via CIF. However the multitude of Heuristics (both Production Planning and Scheduling) provides automation and gives more time to the Planners and Schedulers in focusing on more important tasks. The Detailed Scheduling functionality especially Planning Board in APO is a rich graphical and intuitive application for carrying out sequencing of activities. Likewise the Product Planning Table and Product Overview features of APO provides a cockpit view of the Production Plan and allows drilling down to exceptions. Cross plant planning: Production locations are connected, Products und Assemblies planned together Simultaneous material and capacity requirements planning Multi level capacity requirements planning; bi-directional propagation of order changes. Extensive detailed scheduling and optimization possibilities

16 Why APO - GATP Global multi-site real time ATP.
For production, ATP utilizes PP/DS functionality to check against the actual order network, thereby including all capacity constraints. Applying rules-based ATP is the basis for checking for alternative products in alternative locations as well as for considering production across all product levels. Integration with legacy system.

17 Supply Network Planning Application Link Enabling
APO Architecture Demand Planning Production Planning Detailed Scheduling Supply Network Planning Available To Promise BW SC Cockpit APO Solvers liveCache APO Application Link Enabling Model Generator, Mapping, Connectivity OLTP R/3 R/3 Legacy OLTP Non R\3 OLTP Non R\3 OLTP

18 APO Components Supply Chain Cockpit: A graphical tool for evaluating and controlling the supply chain. Network Design: Strategic planning for analyzing, optimizing and reorganizing the supply chain. Long-term sourcing, production and distribution decisions are supported here. Demand Planning: Aggregrated and detailed Demand Planning with various forecasting techniques. Supply Network Planning: Finite, cross-location, mid- to long-term production and procurement planning. Deployment executes short-term replenishment planning. Purchasing Workbench: Procurement planning. Is used in SNP and PP/DS. Production Planning & Detailed Scheduling: Finite, detailed production planning. PP/DS uses pegging and optimization techniques to generate feasible sequence and setup time optimized plans. Transportation Planning/Vehicle Scheduling: Optimizes use of transportation methods and the selection of carriers. Generates deliveries and transportation orders. Global Available-to-Promise (ATP): Rules-based availability check with integration with production planning and product allocation.

19 Supply Chain Planning at a Glance
R/3 APO R/3 APO LIS BW Flexible Planning Demand Planning (DP) Standard SOP Sales Global Available-to- Promise (Global ATP) Demand Management Supply Network Material Requirements Planning (SNP) Generally speaking, supply chain planning is divided into many steps, some of which can be executed by components in SAP R/3 and others, which can be executed in SAP APO. It is possible and advisable to integrate these two systems and use both together when planning. The SAP APO Core Interface (CIF) is used to integrate the systems. Demand planning, where past sales figures are used to derive a future program of production, can be executed both within flexible planning in SAP R/3 (using standard Sales & Operations Planning [SOP]), or within Demand Planning (DP) in SAP APO. Demand Management in its true sense takes place in SAP R/3. It is also possible, however, to derive planned independent requirements from SAP APO DP. In principle, sales orders are created in SAP R/3. The ATP check of a sales order can take place globally in SAP APO (integration with PP/DS is also possible). Cross-plant planning is possible using Supply Network Planning in SAP APO. Material Requirements Planning can be executed in either SAP R/3 or SAP APO. While, in SAP R/3, capacity requirements planning is executed separately in a second step, in SAP APO PP/DS (Production Planning/Detailed Scheduling), quantities and capacities can be planned simultaneously. Execution of production, in other words, the processing of manufacturing orders (production or process orders), takes place in the area of Supply Chain Manufacturing. Planning (MRP) Production Planning Capacity and Detailed Requirements Scheduling (PP/DS) Planning (CRP) Transportation Planning & Vehicle Scheduling (TP/VS ) SC Manufacturing / Procurement

20 MySAP applications in SCM processes

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23 APO Components Demand Planning (DP) Supply Network Planning (SNP)
The Demand Planning component is a toolkit of statistical and collaborative forecasting techniques that helps you create accurate forecasts and plans Supply Network Planning (SNP) Using the Supply Network Planning and Deployment component you can develop a model of your entire supply network and plan based on all its constraints Production Planning / Detailed Scheduling (PP/DS) This component can generate production plans and schedules that optimize resources

24 APO Components Global Available To Promise (GATP)
The Global Available To Promise component uses a rules based strategy to ensure you can deliver what you promise to your customers Transportation Planning / Vehicle Scheduling (TP/VS) This component helps you to select the optimum transportation route and schedules vehicle resources Supply Chain Cockpit (SCC) The Supply Chain Cockpit is a graphical instrument panel for modeling, navigating, and controlling all the links in the supply chain.

25 Demand Planning

26 Supply Network Planning

27 SNP Distribution Network

28 Global Available To Promise
Rules Based Product Allocation Material Substitution Vendor Managed Inventory

29 What is liveCache ?

30 liveCache Technology

31 Data storage in SNP & DP Live cache Time series objects Live cache
Orders Info Cube Data Stored in Bucket with no reference to order Storage method suitable for tactical planning Usual method for saving current DP data Data Stored with reference to the orders Storage method suitable for operative planning The data is stored in an Info cube This storage method is suitable for data backups, old planning data and actual sales history Confidential © Copyright 2008 Wipro Ltd

32 Info Object within BW Business evaluation objects are referred to as the Info objects in the BW Info objects are divided into :- - Characteristics - Key figures - Units - Time Characteristics Info objects have three basic functions Component of an Info source, as a field of a structure Formation of an Info cube by representing key figures and characteristics Complete an info source with Master data and Hierarchies

33 Characteristics Planning objects are called as characteristics
Characteristics are discrete names Standard characteristics are predefined in APO Custom characteristics can be created

34 Key Figures Data is represented as a numerical value either a quantity or monetary value (Forecast, Safety Stock, etc..) Different data storage can be used to store key figure Standard key figures are predefined in APO Custom key figures can be created

35 Star Schema Properties
One business process is modeled at a time Data storage optimized for reporting by “Star Schema” Related Characteristics structured together in Dimensions The Key Figures, KPI’s and other calculations form the Facts This structure is the same for all Application Areas

36 Example: Sales Data Model Queries that can be addressed are:
Who did we sell to? What did we sell? Who sold it? Sales quantity? Who is our competitor? When did we sell? Sales comparison Trends Reasons for Rejection

37 Data Mart Configuration
Info Area Info Cubes Info Objects Catalogs Key Figures Characteristics Update Rules Info Source Metadata Transfer Rules Source System R/3 Excel Legacy BW

38 Data Staging in SAP OLTP
InfoCubes Communication structure Transfer Structure Extract Source Structure Transformation rules Update Rules APO Server Staging Engine OLTP System 2 InfoSource OLTP System 1

39 Planning Architecture

40 Master Planning Object Structure
Contains plannable characteristics for one or more planning area Specific characteristics are required for Supply Network Planning Structure on which all other planning object structures are based. Prerequisite for being able to create planning area

41 Master Planning Object Structure
Pre-defined InfoObject can automatically be added Map existing InfoObjects to Planning Object Structure

42 Planning Area Central data structure
Groups together parameters that define the scope of planning activities Determines where and how planning results are saved Contains Characteristics and Key Figures Maps where key figures for the planning area are stored (InfoCube, Orders in liveCache, Time Series in liveCache Planning Areas can be relevant for DP and SNP at the same time

43 Planning Area Administration
Central point of control: Planning Area configuration Key Figure Characteristic Attribute Master Planning Object Structure Aggregate Storage Buckets Profile Planning Area

44 Thank You and Have a good day Vijay


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