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Text: Ballou - Business Logistics Management, 5/E (Chapter 1)

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1 Text: Ballou - Business Logistics Management, 5/E (Chapter 1)
SCM and Logistics Dickson K.W. Chiu PhD, SMIEEE, SMACM Text: Ballou - Business Logistics Management, 5/E (Chapter 1)

2 Learning Objectives To familiarize with basic concepts of logistics and supply chain management To understand recent evolvement of logistics To understand the reasons for its recent growth in importance To understand the importance of IT in logistics Dickson Chiu 2006

3 Overview of Logistics and Supply Chain Management

4 Supply Chain Overview Transportation Customers Warehousing Information
Vendors/plants/ports Factory Customers Information flows CR (2004) Prentice Hall, Inc. Dickson Chiu 2006 1-2

5 Logistics vs Supply Chain Management
Council of Logistics Management “Logistics is the process of planning, implementing and controlling the efficient, cost-effective flow and storage of raw materials, in-process inventory, finished goods and related information from the point of origin to point of consumption for the purpose of conforming to customer requirements.” Handfield and Nichols SCM is the integration of all activities associated with the flow and transformation of goods from raw materials through to end user, as well as information flows, through improved supply chain relationships, to achieve a sustainable competitive advantage. CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

6 Common Contemporary Logistics Terms
Value stream/logistics process Quick response and flexible manufacturing Mass customization Supply chain management/ collaborative logistics Reverse logistics Service logistics Continuous replenishment Lean logistics Integrated logistics => IT people have to deal with any related automation anyway  Dickson Chiu 2006

7 The Logistics/SCM Mission
Getting the right goods or services to the right place, at the right time, and in the desired condition at the lowest cost and highest return on investment. Product / Service Utility Possession Utility - the value or usefulness that comes from a customer being able to take possession of a product Form Utility - in a form that can be used by the customer and is of value to the customer Place Utility - available where they are needed by customers Time Utility - available when they are needed by customers Logistics obviously help time and place utility Dickson Chiu 2006

8 Evolution of Supply Chain Management
Dickson Chiu 2006 CR (2004) Prentice Hall, Inc.

9 Supply Chain Schematic
CR (2004) Prentice Hall, Inc. Dickson Chiu 2006 1-5

10 A Revised Strategy is Generating Great Top Management Interest
Historical perspective of distribution (Peter Drucker, 1962): “The last frontier of cost economies” The contemporary view: Distribution is a new frontier for demand generation—a competitive weapon. Both views are important! Dickson Chiu 2006

11 Critical Customer Service Loop
Dickson Chiu 2006

12 Physical Distribution Costs
Category Percent of sales $/cwt. Transportation 3.34% $26.52 Warehousing 2.02 18.06 Order entry 0.43 4.58 Administration 0.41 2.79 Inventory carrying 1.72 22.25 Total 7.65% $67.71 Logistics cost are about 10% of sales w/o purchasing costs Add one-third for inbound supply costs Source: Herb Davis & Company CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

13 Customer Service Performance
Source: Herb Davis & Company Dickson Chiu 2006

14 Traditional Scope of the Supply Chain
Physical distribution Physical supply (Materials management) Business logistics Sources of supply Plants/ operations Customers Transportation Inventory maintenance Order processing Acquisition Protective packaging Warehousing Materials handling Information maintenance Product scheduling Internal supply chain CR (2004) Prentice Hall, Inc. Dickson Chiu 2006 1-14

15 Key Activities/Processes
Primary Setting customer service goals Transportation Inventory management Location Secondary, or supporting Warehousing Materials handling Acquisition (purchasing) Protective packaging Product scheduling Order processing Dickson Chiu 2006

16 Logistics Strategy and Planning
The objectives of logistics strategy Minimize cost Minimize investment Maximize customer service Levels of logistical planning Strategic Tactical Operational Dickson Chiu 2006

17 The Logistics Strategy Triangle (4 problem areas)
Customer service goals The product Logistics service Information sys. CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

18 Strategic, Tactical, and Operational Decision Making
Decision area Strategic Tactical Operational Transportation Mode selection Seasonal equip- Dispatching ment leasing Inventories Location, Control policies Safety stock levels Order filling Order Order entry, transmittal, Processing processing and processing system orders, Filling design back orders Purchasing Development of supplier- Contracting, Expediting buyer relations Forward buying Warehousing Handling equipment Space utilization Order picking selection, Layout design and restocking Facility Number, size, and location location of warehouses CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

19 Relationship of Logistics to Marketing and Production
Sample activities: PRODUCTION/ MARKETING Transport Interface OPERATIONS Sample Interface Inventory activities: Sample activities: activities: activities: Order Customer Quality control Promotion Product processing service Detailed production Market scheduling Materials standards scheduling research Plant handling Pricing Equipment maint . Product location Packaging Capacity planning mix Purchasing Retail Work measurement Sales force location & standards management Production- logistics Marketing- interface logistics interface Internal Supply Chain CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

20 Relationship of Logistics to Marketing
Product Marketing Promotion Price Place-Customer service levels Transport costs Inventory carrying costs Logistics Warehousing costs Lot quantity costs Order processing and information costs CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

21 Relationship of Logistics to Production
Coordinates through scheduling and strategy make-to-order make-to-stock An integral part of the supply chain Affects total response time for customers Shares activities such as inventory planning Costs are in tradeoff Production lot quantities affect inventory levels and transportation efficiency Production response affects transportation costs and customer service Production and warehouse location are interrelated Dickson Chiu 2006

22 Contemporary IT and Logistics

23 Wal-Mart Wins with Logistics
Costs are lower than K-Mart or Target Stores CEO is a former logistician Wal-Mart is the largest retailer in the world! Dickson Chiu 2006

24 Logistics/SCM in Diverse Areas
Manufacturing - most common Service - emerging opportunities Environment - causing restrictions Non-profits / Government - little explored Military - long history Note the global evolvement into a service-oriented economy! Dickson Chiu 2006

25 Supply Chain is Multi-Enterprise
Conventional Scope Focus Company Suppliers Customers Customers/ Supplier’s End users suppliers Acquire Convert Distribute Product and information flow CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

26 Effect on Logistics Foreign Outsourcing
Domestic sourcing Foreign sourcing Profit G & A Marketing Logistics Overhead Materials Labor Profit Increase G & A Marketing Logistics Increase Tariffs Overhead Materials Reduction Labor Dickson Chiu 2006 CR (2004) Prentice Hall, Inc.

27 Reality of SCM Scope CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

28 The Multi-Dimensions of SCM
Inter-functional (Intra-organizational) coordination Inter-organizational coordination SUPPLY CHAIN MANAGEMENT Activity and process administration CR (2004) Prentice Hall, Inc. Dickson Chiu 2006

29 Increasing Significance of Logistics
Costs are high About 10.5% of GDP domestically About 12% of GDP internationally A range of 4 to 30% of sales for individual firms, avg. about 10% A high as 70-80% of sales if purchasing and production are included Customers are more demanding of the supply chain Desire for quick response Desire for mass customization An integral part of company strategy Generate revenue Improve profit Logistical lines are lengthening Local vs. long distance supply Globalization of trade Logistics is a key to trade and an increased standard of living Law of comparative economic advantage applies Logistics adds value Time and place utilities Dickson Chiu 2006

30 Contemporary IT Applications in Logistics – Focus of this Course
Tremendous technological advances in past decades Logistics management relies on analysis over massive information from heterogeneous sources Disparate business functions in service-oriented economy Internet and mobile technologies has further improved logistical effectiveness and efficiency Enabled logisticians and management to make timely, informed, and accurate decisions but create new dimensions of complexity IT people work closely with logistician and management Understand complex requirements Choose the right technology and design appropriate IT infrastructures, architectures, and systems Explain how contemporary IT can help to others Dickson Chiu 2006

31 Some Useful Contemporary IT in Logistics
eXtended Markup Language (XML) Service-oriented architecture Process integration and interaction management Exceptions, alerts, and relationship management in logistics Information integration Facilitating decision support Mobile technologies Radio Frequency Identification (RFID) => The key is to achieve information and process integration for efficient and effective decision support. Dickson Chiu 2006

32 Summary

33 Summary The logistic process plans, implements, controls the flow and storage of goods, services, and related information between the point of origin and the point of consumption to satisfy customer requirements Logistics addresses the time utility & place utility out of the four economic utilities Logistics becomes more important and complex because of new requirements of the service-oriented economy, disparate business functions, and the impact of various contemporary IT Logistics involves the interaction with multiple departments within a company as well as now also across business partner organizations and customers Application of contemporary IT, especially information and process integration for efficient and effective decision support, is a critical success factor and therefore the focus of this course. Dickson Chiu 2006


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