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Managed by UT-Battelle for the Department of Energy Using Lead-Bismuth Eutectic in MERIT Syringe Pump Van Graves October, 2007
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2Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Goal Feasibility study to evaluate use of Lead- Bismuth Eutectic (LBE) free jet as a high- power target Repeat of MERIT Hg jet experiment at CERN –20m/s, 1cm dia jet in 15T magnetic field –High-speed optical diagnostics
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3Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Some LBE References Handbook on Lead-bismuth Eutectic Alloy and Lead Properties, Materials Compatibility, Thermal-hydraulics and Technologies –Nuclear Energy Agency document –http://www.nea.fr/html/science/reports/2007/nea6195-handbook.htmlhttp://www.nea.fr/html/science/reports/2007/nea6195-handbook.html Thermophysical properties of lead and lead-bismuth eutectic –Sobolev, Journal of Nuclear Materials, V362 (2007), p235-247 Expansion of solidified lead bismuth eutectic –Glasbrenner et al, Journal of Nuclear Materials, V343 (2005), p341-348 Lead-bismuth eutectic recrystallization studies for the Megapie target –Zucchini et al, Journal of Nuclear Materials, V336 (2005), p291-298 Review of liquid metal corrosion issues for potential containment materials for liquid lead and lead-bismuth eutectic spallation targets as a neutron source –Park et al, Nuclear Engineering and Design, V196 (2000), p315-325
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4Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Hg – LBE Liquid Comparison ParameterUnitHg (@293K)LBE (@423K) Melting temperatureK234397.7 Latent heat of fusionkJ/kg11.638.6 Boiling temperatureK6301943 Latent heat of vaporizationkJ/kg295854 Densitykg/m^31354010536 Sound velocitym/s14071766 Isobaric specific heatJ/kg-K139149 Dynamic viscosityPa-s1.53E-032.94E-03 Electrical resistivityOhm-m0.96E-061.08E-06 Thermal conductivityW/m-K2.09.7
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5Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Heating/Cooling Issues LBE solidification – Groeshel paper gives recommended cooling rate of 0.02 °C/min to prevent container damage (expansion rate reduced to 0.05%) Entire primary flow path should be heated –Air temperature/pressure issues –Expansion cooling at nozzle –Precipitation/deposition on walls/windows Hydraulic cylinder operation at 150 °C Flange loosening from thermal cycles
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6Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Thermal Input Energy required to heat LBE from 20C to 150C –Assumed volume = 15 L (158 kg) –Latent heat of fusion = 38.6 kJ/kg –Specific heat = 149 J/kg-K Raise temp from 20C to 125CE=m*c*dt2470 kJ Solid to liquidE=m*q6100 kJ Raise temp from 125C to 150CE=m*c*dt590 kJ Total 9160 kJ (8700 BTU)
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7Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump MERIT Syringe Pump Layout Entire primary containment would have to be heated Major safety issue if nozzle solidifies
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8Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Other Issues Wetting – LBE on sapphire windows Oxide formation Seal compatibility – Viton seals used for Hg pump Complete fluid removal from system Filling/draining – flow path and containers should be heated Containment materials
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9Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Health/Safety Considerations Lead is the primary hazard From LBE Handbook, –Permissible LBE exposure level 50-100μg/m 3 –Maximum allowable concentration 100-150 μg/m 3 Elevated temperatures for LBE handling Systems we have in place for Hg vapors should be sufficient for LBE, perhaps different filters
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10Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Approach Determine feasibility –Check design/materials/heating issues –Preliminary engineering concepts LBE Wettability Study –Rudimentary experiments to verify compatibility with sapphire, lexan, etc. –Expect minimal amount of experimental hardware to be procured –Internal ORNL safety issues with handling LBE resolved Fully developed engineering models, choose vendor parts Detailed fabrication drawings No hardware procurements in this phase
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11Managed by UT-Battelle for the Department of Energy Using LBE in MERIT Syringe Pump Engineering Study Cost Estimate Item Estimated Cost Materials (LBE wetting study)$2K Labor (LBE wetting study)$23.6K Labor (Engineering design)$113K Labor (Engineering drawings)$7.8K Travel$6K Total$152.4K
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