1. Ph.D. Summer school Process and Tools Integration 8. August – 2. September 2005 Truls Gundersen +, Henrik Wenzel* Rafiqul Gani, & Sten Bay Jørgensen, +Dept. Energy and Process Engineering, NTNU *Department of Manufacturing Engineering & ’CAPEC - Department of Chemical Engineering Technical University of Denmark, DK-2800 Lyngby, Denmark http://www.capec.kt.dtu.dk C A P E C

2. 8/8-2/9 2005 Process and Tools Integration2 Motivation for Process Integration 1 To satisfy the increasing demand for development of environmentally benign yet operable process That means to: Select an environmentally friendly chemistry Minimize material waste Maximize energy (exergy) efficiency Ensure that the integrated plant is safely operable

3. 8/8-2/9 2005 Process and Tools Integration3 Motivation for Process Integration 2 New Process: Consider aspects of environmental impact (material and energy recycle) and control as early during process design as possible Prevent potential problems rather than cure (which may not be possible) Existing Process: Consider aspects of environmental impact (material and energy recycle) and control on existing design – i.e. Retrofit

4. 8/8-2/9 2005 Process and Tools Integration4 Motivation for Process Integration 3 No recycle of information flow (arrow) – Integration possible ? Issue 1 Issue 2 Issue 1 Issue 2 Recycle of information flow – Integration possible?

5. 8/8-2/9 2005 Process and Tools Integration5 Motivation for Process Integration 4 To perform process integration tools are needed to facilitate information flow Early during the design phase Throughout the process life cycle Ideally an integrated tool is needed: ICAS (Integrated Computer Aided System)

6. 8/8-2/9 2005 Process and Tools Integration6 Organization - Schedule August 8: Introduction (hw, rag, tg, sbj) August 9-11: Heat Integration (tg) August 12 & 15: Mass Integration (hw) August 16: Separation agents, Optimization (rag) August 17: Operability and Control issues (sbj) August 18: Sustainability, Safety and Hazards (rag) August 19: Exam Problem Presentation and selection Week 3 & 4: Exam problem solution Lecturers: tg: Truls Gundersen, hw:Henrik Wenzel, rag: Rafiqul Gani sbj: Sten Bay Jørgensen

7. 8/8-2/9 2005 Process and Tools Integration7 Organization - Day 1 Aug. 8’th Introduction & motivation (sbj) Mass integration (hw) Process integration (rag) - Lunch at some point Tools integration (rag) Heat integration (tg) Operability and control (sbj)

8. 8/8-2/9 2005 Process and Tools Integration8 Organization – remaining days Aug. 9’th – 18’th 8.30 – 12:00 lectures 13:00 – 16:30 tutorials