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Horizontal Wells - Applications in Mature Production Areas & A Kansas Field Demonstration by Saibal Bhattacharya Richard Pancake Paul Gerlach
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Outline Tools for identifying candidate applications Production data analysis Geologic mapping Integration of production and geologic data Field level volumetrics Lease level volumetrics Field demonstration - horizontal infill well Reservoir characterization and Simulation Details of well work
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Identifying candidate applications Production data - oil cut changes Heterogeneity Vertical K Compartments Poor sweep Residual reserves Schaben Field Ness County, Kansas
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Identifying candidate applications Production data - IP & Cumulative data Welch-Bornholdt-Wherry Field, Rice County, Kansas Producing Formation: Mississippian
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Identifying candidate applications Primary & Infill Production data Aldrich Field, Ness County, Kansas Discovered: 1929 Producing Formation: Mississippian Cum Prod: 1,044 MSTB 15 wells - 40 acre Primary production: 70 MSTB/well 8 Vertical Infill Wells Infill Well Original Well
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Identifying candidate applications Primary & Infill Production data 8 Vertical Infill Wells Additional Production: 553 MSTB Approx: 70 MSTB / Infill well Excessive Spacing and Inadequate Drainage
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Identifying candidate applications Geologic mapping - structure & derivative Fold Induced Fractures Welch-Bornholdt-Wherry Field, Rice County, Kansas
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Identifying candidate applications Geologic mapping - structure & derivative Axis of Anticlinal Attic Hollow-Nikkel Field, Harvey County, Kansas
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Identifying candidate applications Integrating Production & Geologic data Poor Sweep - Vertical Wells in Updip Stratigraphic Trap Welch-Bornholdt- Wherry Field Rice County, Kansas
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Identifying candidate applications Field level volumetrics - OOIP/Qtr section Welch-Bornholdt-Wherry Fields Discovered: 1924 Producing Reservoir: Mississippian Osage Trap Type: Stratigraphic Cumulative Production: 60 MMBO Original Oil in Place per Quarter Section CI: 500 MBO / qtr. section Using data from one type well per 1/4 section = 10 MMBO = 5 MMBO
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Identifying candidate applications Field level volumetrics - Rec. Eff/Qtr section Recovery Efficiency per Quarter Section CI: 2% = 18% Welch-Bornholdt-Wherry Fields = 2%
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Identifying candidate applications Lease Level Volumetrics - Recovery factors Hodgeman County, Kansas Mississippian
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Identifying candidate applications Lease Level Volumetrics - Recovery factors Horizontal Well Application in a Lease with Low Recovery Efficiency
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Outline Tools for identifying candidate applications Field demonstration - horizontal infill well Reservoir characterization & Simulation Geologic model Reservoir model Engineering analysis Reservoir simulation History match Map residual reserves Performance prediction Details of well work
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Reservoir Characterization Geologic Model Geologic model: log (Gr, Res), core, production, DST data Maps & cross- sections of Mississippian sub-units: 5 layered reservoir model
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Reservoir Characterization Reservoir Model Identification of dominant lithofacies - core studies LP1, LP2, LP3 - moldic pack- wackestone HP1 & HP2 - moldic packstone Layer porosity - lower of that calculated from phi-K correlation, and the highest value measured on plugs with same dominant lithofacies
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Reservoir Characterization - Storativity Layer LP1 Layer LP3 Layer LP2 Layer HP1 Layer HP2
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Engineering Analysis Production History Reconstruction Lease production - allocated to wells Water production approximated when data unavailable - Ummel #2
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Engineering Analysis Reservoir Simulation - History Match
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Reservoir Simulation Mapping Residual Potential
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Performance Prediction Performance Prediction - Infill
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Outline Tools for identifying candidate applications Field demonstration - horizontal infill well Reservoir characterization and simulation Details of well work Original Plugged Wellbore Drill Out Cement Plugs & Set CIBP Set Whipstock & Mill Casing Drill Build Section Drill Lateral Section Set Liner Final Completion Coiled Tubing Workover
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Original Plugged Well
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Set Whipstock - Mill Casing
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Running whipstock and starting mill Starting mill Shear bolt Whipstock
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Drill Build Section
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Drill Lateral Section
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Directional Drilling Assembly Motor angle Drill bit screws here
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Installing MWD Tool Pulpit transmits readings to surface by generating pressure pulses
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Directional Drilling Trailer MWD computers MWD workbench
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Reservoir Heterogeneity Strong Horizontal Heterogeneity 10’ - 100’ Interval Karst Controlled Result Poor Lateral Drainage Strong Horizontal Heterogeneity 10’ - 100’ Interval Karst Controlled Result Poor Lateral Drainage
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Final Completion
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Breakdown of Rig Time Approximate % of Work PerformedRig HoursTotal Drilling out cmt & setting CIBP82.023.5 Setting whipstock & milling csg84.5 24.2 Drilling build section120.0 34.4 (actual drilling time)(27.8) (8.0) Drilling lateral section52.0 14.9 (actual drilling time)(32.8) (9.4) Setting liner through the curve10.0 2.9 Total348.5100
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Drilling & Completion Costs Intangible Drilling Costs$317,497 Intangible Completion Costs$ 32,422 Equipment$ 44,765 Total$394,684 DOE Reimbursement$116,776 Net Cost to Mull Drilling Co.$277,908
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Initial Production IP: 85 BOPD & 54 BWPD (4/29/00) Daily Prod: 55 BO& 50 BW for 2-1/2 months (May to mid-July) with 1000’ of fluid over pump
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Initial Production Problems July 31 st production: 18 BOPD & 32 BWPD, pumped off
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Complete Production Loss
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Workover Operations
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Halliburton coiled tubing and nitrogen foam equipment
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Weatherford 2.6” mill and mud motor Mud motor 2.6” mill
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Testing 1-1/2” jetting nozzle
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Workover Operations
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Lessons Learned Operational Flexibility (Maintain Your Options) New Well vs. Reentry Hole Size Drilling Fluids Case off the Curve Line the Lateral Good Planning Communication “The Lateral is a Piece of Cake” Horizontal Heterogeneity
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Applying What We Learned Horizontal Well Supported Reservoir Characterization Mechanical Failure Made Horizontal Well Uneconomic Application of Reservoir Characterization Resulted in Extremely Successful Workover in the Field
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