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WELCOME TO W I S E PHARMACEUTICALS

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Presentation on theme: "WELCOME TO W I S E PHARMACEUTICALS"— Presentation transcript:

1 WELCOME TO W I S E PHARMACEUTICALS

2 TOTAL AREA Total area of plot = 21504.00 Sq. Ft. Covered Area of
Ground Floor Building = Sq. Ft. Basement = Sq. Ft. Total Covered Area = Sq. Ft.

3 TECHNICAL STAFF RANA ALI RAZA PRODUCTION MANAGER.
UZMA YOUNUS QUALITY CONTROL MANAGER. FAROOQ AHMED PRODUCTION PHARMACIST. MUHAMMAD AKRAM PRODUCTION PHARMACIST. GHAZANFAR MAHMOOD PRODUCTION PHARMACIST. MUHAMMAD NOMAN ASLAM PRODUCTION PHARMACIST. KIFFAYAT ULLAH PRODUCTION PHARMACIST. M. AZAM PRODUCTION PHARMACIST. KAMRAN SIDDIQUE Q.C ANALYST ASIM KHAN MICROBIOLOGIST. TANVEER AHMAD Q.A. OFFICER.

4 TOTAL SECTIONS IN APPROVED LAY OUT PLAN;
QUINOLONE TABLET SECTION GENERAL TABLET SECTION GENERAL CAPSULE SECTION CEPHALOSPORIN CAPSULE SECTION CEPHALOSPORIN DRY SUSPENSION SECTION INJECTABLE CEPHALOSPORIN SECTION

5 SECTION APPLIED FOR APPROVAL;
QUINOLONE TABLET SECTION GENERAL TABLET SECTION GENERAL CAPSULE SECTION CEPHALOSPORIN CAPSULE SECTION CEPHALOSPORIN DRY SUSPENSION SECTION INJECTABLE CEPHALOSPORIN SECTION

6 MACHINARY IN GENERAL/QUINOLONE TABLET SECTION;
HORIZONTAL MIXER CONE MIXER OSCILLATING GRANULATOR ROTARY ZP-17 TRAY DRYER BLISTER MACHINE DPP-250 & DPP-140 COATING PAN PRESSURE VESSLE TANK WITH COATING ASSEMBLY SILVERSON MIXER

7 HORIZONTAL MIXER;

8 CONE MIXER;

9 OSCILLATING GRANULATOR;

10 ROTARY ZP-17;

11 TRAY DRYER;

12 BLISTER MACHINE; DPP-250

13 COATING PAN;

14 PRESSURE VESSLE TANK WITH COATING ASSEMBLY& SILVERSON

15 DRYING OVEN;

16 GENERAL/CEPHALOSPORINS CAPSULE SECTION;
CONE MIXER CAPSULE FILLING MACHINE CAPSULE POLISHING MACHINE

17 CONE MIXER;

18 CAPSULE FILLING MACHINE;

19 CAPSULE POLISHING MACHINE;

20 CEPHALOSPORINS INJECTABLE SECTION;
VIALS WASHING MACHINE DOUBLE DOOR DRY HEAT STERILIZER DOUBLE DOOR AUTOCLAVE VIALS FILLING MACHINE VIALS SEALING MACHINE

21 VIALS WASHING MACHINE;

22 DOUBLE DOOR DRY HEAT STERILIZER;

23 DOUBLE DOOR AUTOCLAVE;

24 VIALS FILLING MACHINE;

25 VIALS SEALING MACHINE;

26 LIST OF Q.C EQUIPMENTS; H.P.L.C. PRECISION BALANCE ( SHIMADZU)
DIGITAL HARDNESS TESTER TOP-LOADING BALANCE pH METER HOT AIR OVEN WATER BATH DISINTEGRATION TEST APPARATUS DISSOLUTION TEST APPARATUS FRIABILTY TEST APPARATUS KARL FISCHER TITRATOR MAGNETIC STIRRER WITH HOT PLATE POLARIMETER MELTING POINT APPARATUS (DIGITAL)

27 CONTINUED; CENTRIFUGE MACHINE AUTOCLAVE INCUBATOR MICROSCOPE
LAMINAR FLOW CABINET REFRIGERATOR COLONY COUNTER UV / VIS SPECTROPHOTOMETER HEATING MANTLE MUFFLE FURNACE STERILITY TEST ASSEMBLY GLASS DISTILLATION ASSEMBLY L.A.L TEST ASSEMBLY CONDUCTIVITY METER DESICCATOR

28 H.P.L.C.

29 PRECISION BALANCE (SHIMADZU)

30 DIGITAL HARDNESS TESTER

31 TOP-LOADING BALANCE

32 pH METER

33 HOT AIR OVEN

34 WATER BATH

35 DISINTEGRATION TEST APPARATUS

36 DISSOLUTION TEST APPARATUS

37 FRIABILITY TEST APPARATUS

38 KARL FISCHER TITRATOR

39 MAGNETIC STIRRER WITH HOT PLATE

40 POLARIMETER

41 MELTING POINT APPARATUS

42 CENTRIFUGE MACHINE

43 AUTOCLAVE

44 INCUBATOR

45 MICROSCOPE

46 LAMINAR FLOW CABINET

47 REFRIGERATOR

48 COLONY COUNTER

49 UV / VIS SPECTROPHOTOMETER

50 HEATING MANTLE

51 MUFFLE FURNACE

52 STERILITY TEST ASSEMBLY

53 GLASS DISTILLATION ASSEMBLY

54 CONDUCTIVITY METER

55 DESICCATOR

56 DOCUMENTS; SOPs CONTROL DOCUMENTS GENERAL SOPs Operational Cleaning
Process Q.C SOPs CONTROL DOCUMENTS GENERAL SOPs

57 CLEANING AND SANITATION;
SPECIMEN CLEANING SWEEPING MOPPING WASHING DRYING PAINTING FUMIGATION FLOORS ---- Daily Monthly SIX Monthly CORRIDORS ----- Twice Daily DOORS Weekly When Required DUCTS-EXHAUST FAN FANS/LIGHTS Quarterly WASTE BIN WALLS ------ WINDOWS GLASSES SHELVES CEILINGS MAIN GATE WATER TANK Six Monthly --- TOILETS Four Time a Day Hourly BASINS

58 MAINTENANCE SCHEDULE OF MACHINES;
DEDUSTING /MOWING GENERAL CLEANING OILING/COMPLETE CHANGE OF PARTS ROTARY ZP-17 Daily After every Batch After Six Months When Required BLISTER MACHINE INJECTABLE FILLING MACHINE (DRY POWDER) INJECTABLE SEALING MACHINE (DRY POWDER) CAPSULE MACHINE Dry POWDER FILLING MACHINE BOTTLE BLOWER BOTTLE DRIER TRAY DRIER CONE MIXER HORIZONTAL MIXER GRANULATOR

59 Tableting Process Flow Chart
Approved Raw Material Line Clearance 1 Dispensing Line Clearance 2 =Process Sieving DI RECT MIXING W E T G R A N U L I O Sieving =Q.A. =Q.C. Mixing Mixing 1. Weight, Lot No. checking, Potency Adjustment. 2.Countercheck of weights,Cleanliness, SMP. 3. QC Release, Cleanliness, Documents. 4. QC Release, Cleanliness, Compressed tablets, Prepared Soln. 5. B.No. Expiry date embossing on blister, cavities, tablets, cleanliness, documents. 6. B.No. Expiry date embossing on blister and Packing Material, Cleanliness, documents. 7. Assay of granules, M.C. 8. D.T., Friability, Dissolution, Average Weight, Hardness, Assay. 9. D.T., Dissolution, Average Weight, Hardness, Assay. 10. Packaging, Batch No., Mfg. Date, Expiry Date, Assay. Wetting Lubrication Wet Granulation QC Check 8 Line Clearance 3 Drying Compression Lubrication Granulation Line Clearance 4 QC Check 7 Line Clearance 6 Line Clearance 5 Blistering/ Stripping/ Jar filling Coating Packing QC Check 9 QC Check 10 Transfer to Finished Goods Store Transfer to Finished Goods Quarantine

60 Dry Suspension Process Flow Chart;
Dispensing Sieving Blending Filling Sealing Labeling Packing Transfer to Finished Goods Quarantine Transfer to Finished Goods Store Approved Raw Material Line Clearance 2 Line Clearance 3 Line Clearance 4 Line Clearance 5 QC Check 7 6 8 =Process =Q.A. =Q.C. 1. Weight, Lot No. checking, Potency Adjustment 2. Countercheck of weights, Cleanliness, SMP., Temp., Humidity. 3. B. No., Capsule shell size and filled weight, Cleanliness, Documents. 4. B.No. Expiry date embossing on blister, cavities, tablets, cleanliness, documents 5. B.No. Expiry date embossing on blister and Packing Material, Cleanliness, documents. 6. Assay of mixed powder, M.C. 7. Dissolution/ D.T., Filled weight, Assay. 8. Packaging, Batch No., Mfg. Date, Expiry Date, Assay Line Clearance 1

61 Encapsulation Process Flow Chart
Dispensing Sieving Blending Lubrication Capsule Filling Blistering Packing Transfer to Finished Goods Quarantine Transfer to Finished Goods Store Approved Raw Material Line Clearance 2 Line Clearance 3 Line Clearance 4 Line Clearance 5 7 QC Check 6 8 =Process =Q.A. =Q.C. 1. Weight, Lot No. checking, Potency Adjustment 2. Countercheck of weights, Cleanliness, SMP., Temp., Humidity. 3. B. No., Capsule shell size and filled weight, Cleanliness, Documents. 4. B.No. Expiry date embossing on blister, cavities, tablets, cleanliness, documents 5. B.No. Expiry date embossing on blister and Packing Material, Cleanliness, documents. 6. Assay of mixed powder, M.C. 7. Dissolution/D.T,Filled weight, Assay. 8. Packaging, Batch No., Mfg. Date, Expiry Date, Assay Line Clearance 1

62 INJECTABLES PROCESS FLOW CHART;
DE-CARTONING OF VIALS WASHING Q.C CHECK FLIP OFF SEALS/ RUBBER STOPPER VIALS STERLIZATION Q.C CHECK FILLING OF VIALS Q.C CHECK DRY STERILIZATION OF VIALS DRY + WET STERILIZATION OF FLIP OFF SEAL & RUBBER STOPPER SEALING OF FILLED VIALS Q.C CHECK OPTICAL CHECKING Q.C CHECK LABELING & PACKING Q.C CHECK TRANFER TO FINISHED GOODS STORE Q.C CHECK

63 (STANDARD OPERATING PROCEDURES)
S O P s (STANDARD OPERATING PROCEDURES)

64 CLEANING SOPs CLEANING OF BLISTER MACHINE CLEANING OF CONE MIXER
CLEANING OF DRIER CLEANING OF COATING PAN CLEANING OF GRANULATORS CLEANING OF ROTARY CLEANING OF RIBBON MIXER CLEANING OF CAPSULE FILLING MACHINE CLEANING CAPSULE POLISHER CLEANING OF BOTTLE BLOWER CLEANING OF POWDER FILLING MACHINE CLEANING OF DRY POWDER INJECTABLE FILLING & SEALING MACHINE CLEANING OF DOUBLE DOOR STERILIZER & AUTOCLAVE

65 OPERATIONAL SOPs OPERATION OF BLISTER MACHINE.
OPERATION OF CONE MIXER. OPERATION OF DRYER. OPERATION OF COATING PAN. OPERATION OF GRANULATORS. OPERATION OF ROTARY. OPERATION OF RIBBON MIXER. OPERATION OF CAPSULE FILLING MACHINE. OPERATION CAPSULE POLISHER. OPERATION OF BOTTLE BLOWER. OPERATION OF POWDER FILLING MACHINE. OPERATION 0F SILVER SON MIXER. OPERATION FOR CAPPING MACHINE. OPERTION OF DOUBLE DOOR STERILIZER & AUTOCLAVE. OPERATION OF DRY POWDER INJECTABLE FILLING & SEALING MACHINE.

66 GENERAL SOPs ENTRY IN TO THE PRODUCTION AREA OF THE UNIT
SAMPLING IN PRODUCTION AREA USE OF TO BE CLEANED TAG USE OF READY FOR USE TAG USE OF OUT OF ORDER TAG Q.C CHECKS/ANALYSIS USE OF IDENTIFICATION SLIPS USE OF FIRE EXTINGUISHERS

67 PROCESS SOPs PROCESS OF GRANULATION PROCESS OF DRYING
PROCESS OF MIXING PROCESS OF COMPRESSION PROCESS OF COATING PROCESS OF BLISTERING PROCESS OF PACKING PROCESS OF SORTING PROCESS OF LABELING OF FILLED BOTTLES PROCESS OF RAW MATERIAL SAMPLING PROCESS OF PACKAGING SAMPLING PROCESS OF DISPENSING USE OF RAW MATERIAL APPROVED LABEL USE OF SAMPLED LABEL USE OF NOT APPROVED LABEL

68 Q.C SOPs GENERAL SOPs GOOD LABORATORY PRACTICES
WORKING REFERENCE STANDARDS PRODUCT RECALL SYSTEM STABILITY TEST PROGRAM CONTROL REFERENCE SAMPLE Q.C CHECK/ANALYSIS(SOLUBILITY) STANDARDIZATION OF VOLUMETREC SOL. SUPERVISION OF ANALYSIS VOLUMETRIC SOLUTION &REAGENTS FOR Q.C CHECK/ANALYSIS(IDENTIFIEATION) FOR Q.C CHECK/ANALYSIS FOR Q.C CHECK/ANALYSIS(CONCENTRATION) FOR Q.C CHECK/ANALYSIS(CHARACTERS)

69 FOR Q.C CHECK/ANALYSIS(FRESHLY &RECENTLY PREPARED)
FOR Q.C CHECK / ANALYSIS (WATER) BLISTER SEALING TEST ANALYSIS OF TABLET STORGE CONDITION REJECTED IN PROCESS GOOD &PACKING MATERIAL RE TESTING OF RAW MATERIAL SELF INSPECTION ANALYSIS OF CAPSULE CLEANING OF LAB. FLOOR GENERAL PROCEDURE FOR CLEANING GLASSWARE PROCEDURE FOR SAMPLE AND RELEASE OF RAW MATERIAL PROCEDURE FOR PRODUCT SAMPLING /APPROVAL PROCEDURE FOR RELEASE OF FINISHED PRODUCT

70 EVALUTION OF SUPPLIERS
LAMINAR FLOW ENTRY INTO MICROBIOLOGY LAB PROCEDURE FOR SAMPLE AND RELEASE OF RAW MATERIAL PROCEDURE FOR PRODUCT SAMPLING /APPROVAL PROCEDURE FOR RELEASE OF FINISHED PRODUCT ENVIRONMENT CONTROL COLONY COUNTER

71 Q.C SOPs Instrument's SOP’s CENTRIFUGE MACHINE.
VERNIER CALIPER(DIGITAL). ANALYTICAL BALANCE. WATER BATH. DISSOLUTION TEST. COOL INCUBATOR. VACUUM DESICATOR. DISINTEGRATION TESTING APPARATUS. CALIBRATION OF DISINTAGRATION TEST APPARATUS. pH METER CALIBRATION. TOP LOAD BALANCE THERMOMETER. STOP WATCH. SPECTROPHOTOMETER. H.P.L.C .

72 CALIBRATION OF REFRACTOMETER.
CALIBRATION OF OVEN. KARL FISHER. HARDNESS TESTER . MEMMERT OVEN. POLARIMETER MELTING POINT TESTER MPID. LAB TECH INCUBATOR. FRIABILATOR(GALVANO). TOP LOAD BALANCE DIGITAL. IR SPECTROPHOTOMETER. LAMINAR FLOW. ENVIRONMENT CONTROL. COLONY COUNTER.

73 LIST OF DOCUMENTS PLANNING REPORT. MANUFACTURING ORDER.
PACKAGING ORDER. YIELD MONITORING REPORT. BATCH CONTROL RECORD. QUALITY CONTROL REPORT (GRANULES). WEIGHT CONTROL SHEET. QUALITY CONTROL REPORT (CORES). COATING CONTROL SHEET. QUALITY CONTROL REPORT (COATED TAB). BLISTER CONTROL SHEET. PRINTING CONTROL SHEET.

74 PACKAGING CONTROL SHEET.
GATE PASS. GRN. MATERIAL REQUISITION SHEET. Q.C PASS CERTIFICATE. MATERIAL DESTRUCTION SHEET. PERSON. LEAVE APPLICATION FORM. REPORT FOR AMENDMENT. IMPROVEMENT ACTION REPORT. CHECK LIST. AUDIT REPORT. APPROVED SUPPLIER LIST. DEMAND ORDER. PURCHASE ORDER.

75 PROVISION OF HVAC SYSTEM
OBJECTIVES

76 TO CONTROL CROSS CONTAMINATION.
TO ACHIEVE PROPER AIR HANDLING/AIR CHANGES. TO AVOID EXTERNAL ENVIRONMENTAL INVOLVATION.

77 SECTIONS HAVING ‘HVAC’ FACILITY
QUINOLONE TABLET SECTION GENERAL TABLET SECTION GENERAL CAPSULES SECTION RAW MATERIAL STORE FINISHED GOODS STORE

78 SECTIONS HAVING ‘HVAC’ FACILITY (Segregated Sections)
CEPHALOSPORINS Dry Suspensions CEPHALOSPORINS Capsule Section Injectable CEPHALOSPORINS Section

79 LIST OF PRODUCTS

80 1 Sofenac SR Tablet 2 Arofen 100mg Tablet 3 Fexofen 120mg Tablet 4
Each tablet contains:- Diclofenac Sodium ………..100mg (Anti Rheumatic) 2 Arofen 100mg Tablet Each tablet contains Flurbiprofen equivalent to mg (Anti-rheumatics, Cycloplegics ) 3 Fexofen 120mg Tablet Each Tablet Contains Fexofenadin equivalent to mg (Antihistamines, Systemic ) 4 Relaxit 2mg Tablet Each tablet contains Tizanidine HCl equivalent to mg (Muscle Relaxants ) 5 Lerozin 10mg Tablet Each tablet contains Levocitrazine 2HCl equivalent to mg

81 6 Hazim Tablet 7 Zest Tablet 8 Depot Tablet 9 Ranitone Tablet 10
Each Tablet Contains Famotidine Equivalent to--- 40mg (Antipeptic Ulcerants ) 7 Zest Tablet Each Tablet contains Citalopram mg 8 Depot Tablet Each Tablet contains Diclofenac K mg 9 Ranitone Tablet Each Tablet contains Ranitidine HCl mg 10 Nisid Tablet Each Tablet contains Naproxen Na mg

82 11 Nime Tablet 12 Biozol 20 Capsule 13 Biozol 40 Capsule 14
Each Tablet contains Nimesulide mg 12 Biozol 20 Capsule Each capsule contains Omeprazole pellets mg 13 Biozol 40 Capsule Each capsule contains Omeprazole pellets mg 14 Arson 30 Capsules Each Capsule contains Lansoprazole pellets mg 15 Esowis 20 Capsule Each capsule contains Esomeprazole pellets mg

83 16 Esowis 40 Capsule 17 Pain Kil Capsule 18 Wisamine Capsule 19
Each capsule contains Esomeprazole pellets mg 17 Pain Kil Capsule Each Capsule contains Piroxicam mg 18 Wisamine Capsule Each Capsule Contains Mecobalamine µg 19 Minowis Capsule Each Capsule contains Minocycline HCl mg 20 Bacus 250 Tablet Each Tablet contains Ciprofloxacin HCl mg

84 21 Bacus 500 Tablet 22 Klarin 250 Tablet 23 Levotrax 250 Tablet 24
Each Tablet contains Ciprofloxacin HCl mg 22 Klarin 250 Tablet Each Tablet contains Clarithromycin mg 23 Levotrax 250 Tablet Each tablet contains Levofloxacin Hemihydrate mg 24 Levotrax 500 Tablet Each tablet contains Levofloxacin Hemihydrate mg 25 Floxicare Tablet Each Tablet contains Ofloxacin mg

85 26 Roxipro Tablet 27 Wislor 250 Capsule 28 Wislor 500 Capsule 29
Each Tablet contains Roxithromycin mg 27 Wislor 250 Capsule Each Capsule contains Cefaclor mg 28 Wislor 500 Capsule Each Capsule contains Cefaclor mg 29 Megacef 400 Capsule Each Capsule contains Cefixime mg 30 Wicef 250 Capsule Each Capsule contains Cephradine mg

86 30 Wicef 500 Capsule 31 Wicef 125 Suspension 32 Wicef 250 Suspension
Each Capsule contains Cephradine mg 31 Wicef 125 Suspension Each Bottle contains Cephradine mg 32 Wicef 250 Suspension Each Bottle contains Cephradine mg

87 33 Megacef Suspension 34 Wislor 125 Suspension 35
Each Bottle contains Cefixime mg 34 Wislor 125 Suspension Each Bottle Contains Cefaclor mg 35 Wislor 250 Suspension Each Bottle Contains Cefaclor mg

88 36 Wixone 250 Injection 37 Wixone 1000 Injection 38
Each Vial Contains ceftriaxone Na mg 37 Wixone 1000 Injection Each Vial Contains ceftriaxone Na mg 38 Bactocid 250 Injection Each Vial Contains Cefotaxime Na mg

89 39 Bactocid 1000 Injection 40 Tripim 1000 injection 41
Each Vial Contains Cefotaxime Na mg 40 Tripim 1000 injection Each Vial Contains Cefepime mg 41 Cefpeck 250 Injection Each Vial Contains cefuroxime mg

90 42 Cefpeck 750 Injection 43 Wicef 250 Injection 44 Wicef 500 Injection
Each Vial Contains cefuroxime mg 43 Wicef 250 Injection Each Vial Contains Cepharadine mg 44 Wicef 500 Injection Each Vial Contains Cepharadine mg

91 45 Panacef 1000 Injection 46 Tazobid 250 Injection 47
Each Vial Contains Cefoperazone Na mg 46 Tazobid 250 Injection Each vial Contains Ceftazidine mg 47 Tazobid 1000 Injection Each vial Contains Ceftazidine mg


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