Presentation on theme: "Zero Defect – Zero Effect (ZED)"— Presentation transcript:
1 Zero Defect – Zero Effect (ZED) forTextile sector
2 Compliance to Excellence Model Vertical and Horizontal Objectives of ZEDMaturity ModelCompliance to Excellence ModelGraded ImprovementsVertical and HorizontalEnablers and Results
3 The ‘ZED’ mark Zero Defect (Focus on Customer) Zero nonconformance/ non-complianceZero WasteZero Effect (Focus on Society)Zero Air Pollution/ Liquid Discharge (ZLD)/ Solid WasteZero wastage of natural resources
4 ApplicabilityApplicable for all sectors of manufacturing and service industryFocus on MSME/ small businesses.Address quality and ecological needs, domestic and overseas customers, society, employees, partners, regulators and investors
5 Zero Defect Zero Effect Focus Areas“ZED” is a maturity model with 5 levels“ZED” is not only a certifiable standard but a journey toward excellence in the area of Zero defect and zero effect“ZED” is generic model implementable to every type of manufacturing and service industry“ZED” provides Empowerment to workers through Trainings“ZED” focusses on Health, Safety And Environment - Zero Effect
6 ZED IMPLEMENTATION a) Promote “Make in India” campaign b) Drive manufacturing without impacting environmentc) Bring down rejection rate and deliver quality productsd) Creating employment in manufacturinge) Creating a self-sustained ecosystem for ZEDTarget 1 million SMEs over the next 3 -5 yearsTo be assessed on 61 parameters including technology, fuel usage, waste disposal system, manpower skilling etc.Ecosystem for ZED being developed
7 Ecosystem for ZED certification Training SMEsCapacity BuildingAssessorGo & SeeAwardsCollaborate withPartnersAdvocacyTraining and Awareness for SMEs to be conducted through Chambers/NPC/other partnersCapacity Building for Lean ManufacturingCreating assessor database through Online portalPartners – ASQ, Japan Plus, Mckinsey, ANSI etc.Advocacy for Public procurement.
8 Achieving Zero Effect‘Pollution is, more often than not, mis-utilisation of resources and raw materials’Keeping this in view, the focus needs to be on:Enhancing efficiencyMinimizing wastesOptimizing use of resourcesThrough –Use of environment management toolsIntensive auditing processes
9 Parameters Sl. No. Enablers Main Parameters Sub Parameter 1 Enablers for Product QualityProcess Design for Quality 6Pre-production (startup activities) 3Production & maintenance activitiesProduct Design for QualityPost production activities 42Enablers for Emission, effluent & waste disposal activitiesProcess Design for Env. Controlenvironmental control 2Product Design for Environment 13Enablers for resource managementFacilityHuman ResourceOutsourced activitiesInnovation & Creativity4
10 Parameters Sl. No. Results Main Parameters Sub Parameters 1 Outcomes Outcomes for Quality Performance3Outcomes for Process Performance5Outcomes for Environmental Performance4Outcomes for overall Company performance
11 Each parameter has 5 levels Total weightage points 61X5 = 305 points ZED ParametersENABLERS14 Main44 Sub ParametersRESULT4 Main17 Sub ParametersTOTAL18 Main61 Sub ParametersEach parameter has 5 levels Total weightage points 61X5 = 305 points
12 Grading ZED Companies Calculation of Spread GRADE LEVEL TYPE Bronze Above 3.0 to Less than 3.5Commitment to ZEDSilverAbove 3.5 to Less than 4.0ZED companyGoldAbove 4.0 to Less than 4.5Excellence in ZEDDiamondAbove 4.5 to 5.0World ClassCalculation of SpreadLess than 34 parametersNo Star34 – 40 parameters* (Single star)41 – 46 parameters** (Two stars)47 – 52 parameters*** (Three stars)53 – 58 parameters**** (Four stars)59 – 61 parameters***** (Five stars)
13 Example Company A – measured on 34 parameters Total points = 152 20 parameters 5 level : 20 X 5 = 10010 parameters 4 level : 10 X 4 = 404 parameters 3 level : 4 X 3 = 12Total points = 152LEVEL = Total points/ applicable parameters= 152 / 34 = 4.47So Company is graded: GOLD * (one star)
14 Textile Sector The ZED edge “ZED” will be a credible recognition so that International Customers, Foreign Direct Investors and Society may put their confidence in ZED recognized organizations and customers will identify products & services with the “ZED mark”Foreign companies, CPSUs and OEMs may source their components/ services from ZED recognized MSMEsE-Commerce – flipkart/Snapdeal etc. will reflect ZED rating wherever available for the products they market.
15 Make in India: ZED for Textile Skill AssessmentAssessment & Certification of skilled artisans (skill development already undertaken) on the lines of ISO 17024Standardization of processesInitiating Lean Manufacturing and QMS/QTT in processes of MSMEsDevelop rating parameters of MSMEs as per ZED modelTechnical Upgradation fundingAny funding scheme can be based on ZED parameters so that a “targeted funding approach” may be adopted for optimal utilization of funds
16 Make in India: ZED for Textile Fiscal IncentivesSuch incentives can be based on ZED ratings as well as scope of improvement of MSMEs. Apart from motivating MSMEs, this will ensure transparent utilization of allocation of funds for incentives.Scaling of Technology & InvestmentIdentification of MSMEs (for scaling of operations & technology and investment) through current certified ZED rating so that they may improve from their standard (Silver to Gold, Gold to Diamond etc.)FTAsFinally, for any Free Trade Agreement, the importing Country will look for a product that is certified as per Global Standards. ZED certification will ease this barrier and will instill confidence in the importer.
17 Progress made so farValidation is going on in different SMEs in various sectorsA pilot project has been initiated with funding from DIPPOnline Training vertical is being prepared for capacity building
18 Quality Council of India Thank YouQuality Council of IndiaNational Accreditation Board of Education and Training ( NABET)6th Floor, ITPI Building, 4-A, Ring Road, IP EstateNew Delhi