1. RICO Auto Industries
Submitted by
SHIVAM PARASHER

2. RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities

3. RICO Group – Joint Ventures & Subsidiaries
50% FCC
50% RICO
Clutch Assembly
Two Wheelers &
Four Wheelers
FCC RICO
CONTINENTAL
RICO
50% CONTINENTAL Hydraulic Brake
50% RICO Products & Services
Vehicles of all Classes
MAGNA Powertrain
RICO
50% MAGNA
Powertrain
50% RICO
Oil Pump
Water Pump
(Automotive Engines)
(India & Europe)
7.5% JINFEI
92.5% RICO
Aluminum Alloy Wheels
Two Wheelers
RICO JINFEI
Wholly Owned
Subsidiary
100% RICO
Assembly, Logistics
Customer Support
RICO USA & UK

4. RICO Group – Plant & Facilities – Locations
Account Management, Logistics &
Warehousing, Assembly Operations
London UK
Manufacturing Facilities
India
Michigan USA
1. RICO (Dharuhera) – Aluminium Die Casting & Machining
2. RICO (Gurgaon) – Aluminium + Ferrous + Dies & Moulds,
R&D, CAD CAM CAE
3. Joint Venture – FCC RICO (Manesar) – Clutches
4. Group Company – RCL (Ludhiana) – Ferrous Casting &
Machining (Low Volume)
5. Group Company – RCL (Manesar) – Aluminum Casting &
Machining (Small to Medium Size Parts)
7. New Plant RICO (Singur
Sanand)
8. New Plant RICO (Chennai)
6. Joint Venture – FCC Rico (Chakan Pune)
+ Planning New Plant RICO (Pune)

5. RICO Group – Gurgaon Campus
Ferrous
Machine Shop – 3
Multi Floor
Power House
Utilities
Eng Office
Training Room
Aluminum
HPDC Plant 1
Ferrous Foundry - 2
Ferrous Foundry - 1
Ferrous Machine Shop – 1
Dies Moulds
CAD CAM CAE
Ferrous Machine Shop – 2
Corporate Office
R&D
Aluminum
HPDC Plant 2

6. RICO Group – Other Plants & Facilities
RICO Dharuhera
Aluminum Die Casting & Machining
RICO Manesar Plant
Aluminum Die Casting & Machining
RICO JINFEI Manesar
Alloy Wheels & Aluminum Parts
MAGNA RICO Powertrain (JV) – Oil & Water
Pumps – Dharuhera India
FCC RICO (JV) – Clutch System
Manesar India
CONTINENTAL RICO (JV) – HBS
Gurgaon India
RICO New Plant – Singur, West Bengal
RICO New Plant – Chennai, Tamil Nadu
Focus – Tata NANO + Aluminum Products
Focus – New Customers & New Projects

7. History & Growth Milestones
JV with CONTINENTAL Automotive Systems (Hydraulic Brakes)
JV with MAGNA Powertrain (Oil Pump, Water Pump)
JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)FORD Q1
Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW
R&D Center Started
Added Customers – NISSAN, TATA (Small Car Project), Perkins
Enhanced Ferrous and Aluminium Capacity
Added Customers – GM, Caterpillar, Honeywell, Detroit
Diesel, Volvo
TS 16949
ISO 14001
OHSAS 18001
QS 9000
ISO 9000
Full Service Engineering Design Development
Added Customers – FORD, LandRover, Jaguar
Aluminium Die Casting & Machining (Gurgaon)
JV (50:50) FCC RICO (Clutch Assembly)
Started Exports – GM, Eaton, Cummins
International Market OEM Supplier – MEC Japan
Ferrous Casting & Machining (Gurgaon)
Focus – Maruti Suzuki
Technical Collaboration FCC Japan
Commercial Production Started (1986)
Aluminium Die Casting & Machining (Dharuhera) 8
Focus – Hero Honda & Maruti Suzuki

8. Current Global Customer Base
North America
Europe
India
Japan/ ASEAN
Two Wheelers
Passenger Cars
Commercial
Vehicles
System Suppliers
Matsusaka
Engineering

9. Our Product Range – Components & Assemblies
Engine
Transmission
Chassis
Suspension &
Braking System
Oil Pump Assembly
Balance Shaft Assembly
Clutch Assembly
Wheel Hub Assembly
Fuel System Parts
Gear Housing
Transmission
Brake Panel Assembly
Lube Oil Filter Heads
Main Bearing Caps
Support Assembly
Brake Disc
Exhaust Manifolds
Water & Air Connections
Differential Case
Brake Drums & Rotors
Turbine Housings
Flywheel Assembly
Gear Shift Forks
Knuckles
Center Housings
Timing Cases
Intermediate Plate
Development (SOP 2009)
Crank Cases & Covers
Oil Filter Adaptor
Pressure Plate
Caliper & Anchor
Cylinder Head Cover
Engine Brackets
Rear Case
TMC Tandem Master
Oil Pan
Cylinder Block (Ferrous)
Transmission Case
Cylinder
Intake Manifold Cover
Cylinder Block (Aluminum)
Front Cover
Under Development (SOP 2009)
Valve Cover
Cylinder Head (Aluminum)
Side Cover

10. RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities

11. Our Integrated Services – Concept to Delivery
R&D – Design Development,
Testing & Validation
Engineering CAD CAM CAE
Manufacturing – Dies & Tooling
Casting – Aluminium & Ferrous
Manufacturing Engineering
Machining & Assembly
Logistics Management
Program Management

12. Aluminium
76 High Pressure Die Casting Machines (135 – 1800 Tns Locking Force)
Largest High Pressure Die Casting Capacity in India
First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block
Strategy: Expand Tns + Low Pressure/ Gravity

13. Ferrous 4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)
Vertical Size ( 650 * 535 * Thickness 130~330)
Horizontal Size ( 610 * 510 * Thickness )

14. Machining & Assembly Over 1,000 Machines (CNCs & SPMs)
One of the Largest Machining Facility in India
We Machine All Our Castings
Over 50% of Our Product Range is with Assemblies

15. Aluminium Products (Motorcycles)
Hubs & Brake Panel Assemblies
Annual Capacity: 7 Million Sets

16. Aluminium Products (Motorcycles)
Clutch Assemblies
Annual Capacity: 5 Million 18
Confidential & Proprie

17. Aluminium Products (Two Wheelers)
Crank Cases
Annual Capacity: 1 Million

18. Aluminium Products (Cars)
Oil Pump Assemblies
Annual Capacity: 750,000

19. Aluminium Products (Cars)
Cylinder Head Covers Assembly & Oil Pans
Annual Capacity: 350,000

20. Aluminium Products (Cars)
Transmission Cases
Annual Capacity: 300,000

21. Aluminium Products (HCVs) & Cars
Cylinder Head Covers
Annual Capacity:

22. Aluminium Products (HCVs)
Fuel System Components
Annual Capacity: 400,000

23. Aluminium Products
Brackets
Annual Capacity: 7.5 Million

24. Ferrous Products (Cars)
Brake Discs & Drums
Annual Capacity: 2 Million

25. Ferrous Products (Cars)
Differential Cases
Annual Capacity: 600,000
Flywheels
Annual Capacity: 250,000

26. Ferrous Products (Cars)
Steering Knuckles
Under Development

27. Ferrous Products (Cars)
Balance Shafts
Annual Capacity: 120,000

28. Ferrous Products (HCVs)
Main Bearing Caps
Annual Capacity: 2 Million

29. Ferrous Products (Cars)
Automatic Transmission Bracket Assembly
Annual Capacity: 1.2 million

30. Ferrous Products (Cars)
Exhaust Manifolds
Annual Capacity: 1 million

31. Turbo Charger Parts
Turbine Housings
Annual Capacity: 1 million

32. Ferrous Products Annual Capacity: 200,000
Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases
Annual Capacity: 200,000

33. Ferrous Products (Cars)
Cylinder Block (Gray Iron)
Annual Capacity: 300,000

34. Aluminum Products (Cars)
Cylinder Block (Aluminum HPDC) TATA NANO

35. RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities

36. Engineering CAD CAM CAE
Competitive Advantage: Manufacturing Experience Combined with Engineering
CAD CAM CAE Center
Capabilities (Over 60 Seats)
Advantages
CAD CAM Computer Aided Design & Manufacturing
Concurrent engineering with customers
Unigraphics, Pro E, Catia, C3P, Ideas, Vericut
Co-design with customers
CAE Computer Aided Engineering
Shorter development time
Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC
Cost advantage
Fatigue

37. Tooling & Die Manufacturing
In-House Dies & Pattern Design & Manufacturing
Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually 42
Confidential & Proprie

38. R&D Center (RICO) - Introduction
Capabilities
Separate R&D Building & Team
Design & Analysis Capabilities: Structural,
Thermal, Fatigue
Softwares: IDEAS, ProE, UNIGRAPHICS NX,
CATIA V5, HYPERMESH, AI ENVIRONMENT,
ANSYS MECH, ANSYS CFX, MSC ADAMS,
MSC FATIGUE, OPTISTRUCT
Material research & development
Testing & validation
Materials Lab
Design Office & Team

39. R&D Center (RICO) – Testing Facilities
Available
Vibration Test System
Environment/Climatic Chamber
Scanning Electron Microscope with EDS
Dilatometer
Melting Furnace
Heat Treatment Furnace
Universal Testing Machine
Hardness Testing Machine
Proposed
Thermal Diffusivity Meter
Thermal Conductivity Apparatus
Specific Heat Apparatus
Rapid Prototyping Machine
X-Ray Fluorescent Analyzer
Dynamometer
Computer Tomography