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Heavy Engineering & Reclamation Specialists. Baker & Provan Capability Heavy Engineering –Reclamation Specialists –Machining, –Fabrication, –Assembly.

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Presentation on theme: "Heavy Engineering & Reclamation Specialists. Baker & Provan Capability Heavy Engineering –Reclamation Specialists –Machining, –Fabrication, –Assembly."— Presentation transcript:

1 Heavy Engineering & Reclamation Specialists

2 Baker & Provan Capability Heavy Engineering –Reclamation Specialists –Machining, –Fabrication, –Assembly / test

3 Reclamation Examples Examples of jobs that are considered unrepairable or difficult to repair, such as cast iron castings or damaged gears jobs include cast iron repair utilising various cold repair techniques Cold repair techniques eliminate distortion to castings and gears

4 Rail Car Diesel engine cast iron risers frequently crack – repaired

5 Gear wheel with extensive damage – repaired

6 Aluminium casting modification

7 Damaged – Replicated to spec and much stronger component

8 Rail brake cylinders – bore repaired with metal spray. Broken feet/mounting holes repair without welding

9 Build Up & machine

10 Impeller repair – bore had picked up on shaft

11 High temperature valves – weld and machining repair of valves, paddles & tubes

12 Cast Iron bore Repair - low temp welding

13 Gear Segment – low temp repair

14 Cold Repair Technique No Welding

15 Leakage between stages – build up and machine

16 Bogie repair – cast iron casting where centre ring undersize – successfully repaired, no welding

17 8m Cast Iron Casting – cold repaired

18 Stainless steel thread stripped – repaired without welding

19 Bearing and bore metal spray failure – repaired without metal spray and without welding

20 Loco diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications

21 Cast Iron Housing – cold repair process

22 Cracked Casting – cold repair, no welding

23 SS Casting – repaired without welding

24 Broken feet / mounting positions – can be repaired

25 diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications

26 Cast iron engine head – crack repaired

27 Identified mode of failure, developed repair solution

28 Loco diesel engine oil pump housing bores oversize – repaired without welding, significant saving

29 Machining Small and Heavy Precision CNC

30 CNC Lathe - Manufacture of Rolls

31 Large Screw Assembly

32 Power Turbine Shaft

33 Complex Machining

34 Small CNC Borer Horizontal

35 Medium CNC Borer Horizontal 1

36 Medium CNC Borer Horizontal 2

37 CNC Floor Borer 12m Modern Machine

38 Intricate machining of large, high value equipment

39 Complex Machining

40 Dummy Bar Chain Machined & Assembled

41 Precision Machining Line Boring Across 3m

42 Fabrication Small and Heavy

43 SS TIG Welding

44 Drive Housings - Machining Tolerance 44 micron

45 Lift Arm

46 High Temperature Valve Body Repair

47 Complex Profile Fan Blades

48 Ventilation Fan

49 Heavy Fabrication

50 Multiple Pass Fillet Weld

51 Tower Crane Welded to AWS

52 Heavy Duty Rope Drums

53 Sub arc welding

54 Steel Coil Accumulator

55 Full Penetration Welding 150mm thick plate

56 Assembly & Service Work

57 Crane Overhaul

58 Adjustable Conveyor

59 Conveyor Drives

60 Gearbox Service Work

61 Interference Fit Assemblies

62 Shrink Fitted Shafts

63 Nuclear Jobs

64 Nuclear room door

65 100% xray SS

66 Nuclear chamber plugs

67 Deep Hole Drilling

68 Deep hole drilling from 4mm dia. holes

69 Deep hole drilling upto 160mm dia. holes

70 Workshop Resources Include 8 overhead cranes Largest crane SWL = 32 tonnes with 10m under hook 4,800m 2 of workshop floor, situated on 10,000m 2 of land 60 personnel operating 6 days/week, 2 shifts

71 Workshop Bays

72 Bay 4

73 Bay 5

74 Baker & Provan Experienced manufacturer of mechanical equipment and/or components involving Reclamation Specialists, Machining Fabrication Assembly & test, and Deep hole drilling.


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