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Chapter 20 Working Drawings

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Presentation on theme: "Chapter 20 Working Drawings"— Presentation transcript:

1 Chapter 20 Working Drawings
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

2 Components of Engineered Product Sketches- document initial design solutions Models- represent the final design solutions Drawings- deliverables for production Production/ Working Drawings Information required to make the part or assembly of a design

3 How much does it cost to make a design change?
Models and drawings are used as _______tools, to manufacture products, and show how complex assemblies are put together. How much does it cost to make a design change?

4 Complete Set of Working Drawing Objectives
Completely describe parts visually and dimensionally Show parts in assembly Identify all parts Specify standard parts How do we accomplish these objectives? ________________ Drawings ____ __________ Drawings

5 Assembly Drawings A title block
Drawing showing all the standard and non-standard parts A bill of Materials (BOM)

6 Sub-Assembly Drawings
A title block Drawing showing all the standard and non-standard parts A bill of Materials (BOM)

7 Detail Drawings A title block
Fully defined part (dimensioned and toleranced) GD&T Manufacturing information Weld Symbols Surface Texture Process Material

8 Standard Parts Not detailed but shown in assembly (Fasteners, bushings, bearings etc.)

9 4 Major Parts of assembly drawings
All parts drawn in operating position Parts list (BOM) showing: Leader lines w/ balloons assigning detail #’s Machining & assembly operations w/ critical dimensions related to these functions

10 Communicate how part interrelate
Assemblies Communicate how part interrelate Exploded vs. Sectioned

11 Rules for Assembly drawings:
Minimum # of views to describe assembly Dimensions not shown unless necessary to provide overall assembly dimensions or assist in machining operations necessary for assembly (field weld) Hidden lines omitted except when needed for assembly or clarity Phantom lines show movement or assembly movements

12 Types of Assembly drawings:
Outline Assembly- exterior shape Sectioned- interior shape Pictorial- Isometric view

13 Used to record ALL general information necessary for working drawings
Title Blocks: Used to record ALL general information necessary for working drawings Name and Address of Company Title of Drawing Drawing # Names and Dates of designer, checker, issue date, contract # etc. Design approval, when subcontractors are used Additional approval block Predominant drawing scale J. Drawing Sheet size letter designation K. Actual or estimated weight of the item Sheet # of multiple sheets in set Other information (Surface finish, hardness, heat treatment etc.)

14 Listed in order of importance Manufactured or Purchased Part
Parts lists or Bill of Materials (BOM): ANSI standards places it in the lower right corner above the titleblock Listed in order of importance Manufactured or Purchased Part Information of standard parts is included (Catalog #, part name and size, etc.) Information Provided: Item # Name of part Part Material Quantity Company assigned part # Other information (weight, stock size, etc.)

15 Zones Used on large sheets for reference purposes
(Letter and # designation used to specify location on drawing)

16 Revision Block Per ANSI standard placed in upper right corner of drawing for room to expand down What does it document? Design Changes Tooling Changes Customer Requests Errors, etc. What does it contain? Date Name of person making change Description of Change Change # Approval Zone one drawing where change is taking place

17 Engineering Change Orders/ Notes
(ECO’s/ ECN’s) Formal request for making a change to existing engineering drawings Should contain: Sketches w/ copy of original drawing Written Description of Change Reference # to trace change in future

18 and near any view not at that scale
Scale Specifications Per ANSI standard placed in title block to call out majority of scales shown in each view, and near any view not at that scale (If Metric is used somewhere near the title block METRIC or SI should be clearly visible) Common English Scales? Full 1:1 Half 1:2 Quarter 1:4 Eighth 1:8 Double 2:1 Common Metric Scales? Tenth 1:10 Twentieth 1:20 Fiftieth 1:50 Hundredth 1:100

19 Tolerance Specifications
Tolerance Dimensions General Tolerance Note in Title block GD&T Classes of Fit ANSI Standards: One place decimal dimension = ± .1 Two place decimal dimension = ± .03 Three Place decimal dimension = ± .010 Angular Tolerances = ± .1˚ Interpret Dimensioning and Tolerancing per ASME Y

20 Redlining $$$$$$$$$$ Drawing is a legal contract
Thorough Check by several people for errors and consistency with industry and company standards Why do companies have dedicated checkers? $$$$$$$$$$ Drawing is a legal contract between producer and client Designer/ Drafter/ Engineer/ Checker check what? Choice of views Consistency Dimensions Approvals Tolerances Revisions Clarity Scale Standard part specifications Accuracy Notes Title block Parts list

21 Used when several similar parts have common features (Family of Parts)
Tabular Drawings Used when several similar parts have common features (Family of Parts) U bolts Casters Air Cylinders

22 Threaded through supports
Homework Figure : 20.49 Wheel Support CHANGES: 1” HUB O.D. Threaded through supports ½” washer on nut end

23

24

25 Tolerancing Fits of Size

26 Tolerancing Fits of Size

27 Smallest Hole = 1.0000 Largest Shaft = -1.0035 Interference = -.0035
For 1” or 1.000” FN2 fit what are the tolerances? Hole in Support = Upper limit Hole in Support = Lower Limit Outer Diameter of Bushing Upper limit Outer Diameter of Bushing Lower Limit Smallest Hole = Largest Shaft = Interference = FN What?

28 Smallest Hole =.6250 Largest Shaft = -.6230 Clearance =.0020 RC What?
For 5/8” or .6250” RC1 fit what are the tolerances? Hole in bearing Upper Limit Hole in bearing Lower Limit Shaft of shoulder screw Upper limit Shaft of shoulder screw Lower Limit Smallest Hole =.6250 Largest Shaft = Clearance =.0020 RC What?


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