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Standard Costing: A Managerial Control Tool
CHAPTER
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After studying this chapter, you should be able to:
Objectives 1. Tell how unit standards are set and why standard costing systems are adapted. 2. State the purpose of a standard cost sheet. 3. Describe the basic concepts underlying variance analysis, and explain when variances should be investigated. 4. Compute the material and labor variances, and explain how they are used for control. After studying this chapter, you should be able to: Continued
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Objectives 5. Calculate the variable and fixed overhead variances, and give their definitions. 6. Appendix: Prepare journal entries for materials and labor variances, and show how to account for overhead variances.
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Cost control often means the difference between success and failure.
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Why Standard Cost Systems Are Adopted
Standard costing systems enhance planning and control and improve performance measurement. Standard costing systems facilitate product costing.
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Cost Assignment Approaches
Manufacturing Costs Direct Direct Materials Labor Overhead Actual costing system Actual Actual Actual Normal costing system Actual Actual Budgeted Standard costing system Standard Standard Standard
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Standard Cost Sheet for Corn Chips
Standard Standard Standard Price Usage Cost Subtotal Description Direct materials: Yellow corn $ oz. $0.108 Cooking oil oz Salt oz Lime oz Bags bag Total direct materials $0.223
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Standard Cost Sheet for Corn Chips
Standard Standard Standard Price Usage Cost Subtotal Description Direct materials $0.223 Direct labor: Inspectors $ hr. $0.049 Machine operators hr Total direct labor Overhead: Variable overhead hr. $0.030 Fixed overhead hr Total overhead Total standard unit cost $0.560
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The standard quantity of yellow corn meal per package is 18 ounces.
During the first week of March, 100,000 packages of corn chips are produced. The standard quantity of yellow corn meal per package is 18 ounces.
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Standard Quantity of Materials Allowed Standard Hours Allowed
SQ = Unit quantity standard x Actual output = 18 x 100,000 = 1,800,000 ounces Standard Hours Allowed SH = Unit labor standard x Actual output = x 100,000 = 80 direct labor hours
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Total variance = Price variance + Usage variance
= (AP – SP)AQ + (AQ – SQ)SP = [(AP x AQ) – (SP x AQ)] + [(SP x AQ) – (SP x SQ)] = (AP x AQ) – (SP x AQ)] + (SP x AQ) – (SP x SQ) = (AP x AQ) – (SP x SQ)
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Variance Analysis: General Description
1. AP x AQ (Actual Quantity of Input at Actual Price) 2. SP x AQ (Actual Quantity of Input at Standard Price) 3. SP x SQ (Standard Quantity of Input at Standard Price) Price Variance (1-2) Usage Variance (2-3) Budget Variance (1-3)
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Favorable variances occur whenever the opposite occurs.
Unfavorable variances occur whenever actual prices or usage of inputs are greater than standard prices or usage. Favorable variances occur whenever the opposite occurs.
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Control Chart Cost x $110,000 $100,000 $ 90,000 Time
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Variance Analysis: Materials and Labor
Actual production 48,500 bags of corn chips Actual cost of corn 780,000 ounces of $ = $5,382 Actual cost of inspection labor 360 hours at $7.35 = $2,646 Actual Costs Budgeted Costs Total Variance Corn $5, $5, $ U Inspection labor 2, , U
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Variance Analysis: Columnar Approach
AQ x AP 780,000 x $5,382 AQ x SP 780,000 x $ $4,680 SQ x SP 873,000 x $0.0060 $5,238 $702 U Price Variance $558 F Usage Variance $144 U Total Variance
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MPV = (AP – SP)AQ Material Price Variance The actual price per unit
The standard price per unit The actual quantity of material used
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Material Price Variance
MPV = (AP – SP)AQ = ($ – $0.0060)780,000 = $ x 780,000 = $702 U Percent of SP x SQ = $702/$4,680 = 15%
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MUV = (AQ – SQ)SP Direct Materials Usage Variance
The actual quantity of materials used The standard quantity of materials allowed for the actual output The standard price per unit
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Direct Materials Usage Variance
MUV = (AQ – SQ)SP = (780,000 – 873,000)($0.006) = 93,000 x $0.006 = $558 F Percent of SQ x SP = $558/$5,238 = 10.7%
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LRV = (AR – SR)AH Labor Rate Variances The actual hourly wage rate
The standard hourly wage rate The actual direct labor hours used
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Percent of SR x SH = $126/$2,520 = 5%
Labor Rate Variances LRV = (AR – SR)AH = ($7.35 – $7.00)360 = $0.35 x 360 = $126 U Percent of SR x SH = $126/$2,520 = 5%
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Labor Variances: Columnar Approach
AH x AR 360 x $735 $2,646 AH x SR 360 x $7.00 $2,520 SH x SR 339.5 x $7.00 $2,376.50 $126 U Rate Variance $ U Efficiency Variance $ U Total Variance
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LEV = (AH – SH) SR Labor Efficiency Variances
The actual direct labor hours used The standard direct labor hours that should have been used The standard hourly wage rate
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Percent of SH x SR = $143.50/$2,376.50 = 6%
Labor Efficiency Variances LEV = (AH – SH)SR = (360 – 339.5)$7 = 20.5 x $7 = $ U Percent of SH x SR = $143.50/$2, = 6%
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Variable Overhead Variances
Variable overhead rate (standard) $3.85/DLH Actual variable overhead costs $1,600 Actual hours worked 400 Bags of chips produced 48,500 Hours allowed for production 373.3 Applied variable overhead $1,456
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Variable Overhead Variances: Columnar Approach
Actual VO $1,600 VO Rate x Actual Hours $1,540 VO Rate x Standard Hours $1,456 $60 U Spending Variance $84 U Efficiency Variance $144 U Total Variance
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VOSV = (AVOR x AH) – (SVOR x AH)
Variable Overhead Spending Variances VOSV = (AVOR x AH) – (SVOR x AH) = (AVOR – SVOR)AH = ($4.00 – $3.85)400 = $60 U
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Flexible Budget Performance Report For the Week Ended March 8, 2004
Crunch Chips, Inc. Flexible Budget Performance Report For the Week Ended March 8, 2004 Cost Formula Actual Costs Spending Variance Budget Gas $3.00 $1,190 $1,200 $10 F Electricity U Water F Total cost $3.85 $1,600 $1, $60 U
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For the Week Ended March 8, 2004
Crunch Chips, Inc. Performance Report For the Week Ended March 8, 2004 Budget for Standard Hours Cost Formula Actual Costs Spending Variance EfficiencyVariance Budget Gas $3.00 $1,190 $1,200 $10 F Electricity U Water F Total cost $3.85 $1,600 $1, $60 U $1,135 $65 U U U $1,456 $84 U
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Fixed Overhead Variances
Budgeted or Planned Items Budgeted fixed overhead $749,970 Practical activity 23,400 direct labor hours Standard fixed overhead rate $32.05 Hours allowed to produce 3,000,000 bags of chips: x 3,000,000 = $23,400 Actual Results Actual production 2,750,000 bags of chips Actual fixed overhead cost $749,000 Standard hours allowed for actual production 21,450
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Total Fixed Overhead Variances
Applied fixed overhead Standard fixed overhead rate x Standard hours = = $32.05 x 21,450 = $687,473 (rounded) Total fixed overhead variance $749,000 – $687,473 = = $61,527 underapplied
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Fixed Overhead Variances: Columnar Approach
Actual FO $749,000 Budgeted FO $749,970 Applied FO $687,473 $970 F Spending Variance $62,497 U Volume Variance $61,527 U Total Variance
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Crunch Chips, Inc. Performance Report For the Year Ended 2004 Fixed Overhead Items Actual Costs Budgeted Cost Variance Depreciation $530,000 $530,000 $ ---- Salaries 159, , F Taxes 50,500 50, U Insurance , , F Total fixed overhead $749,000 $749, $970 F
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Volume Variance Volume variance = $32.05(23,400 – 21,450)
= ($32.05 x 23,400) – ($32.05 x 21,450) = $749,970 – $687,473 = Budgeted fixed overhead – Applied fixed overhead = $62,497 U
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Appendix: Accounting for Variances
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Material Price Variance
The actual price is $ per ounce of corn and standard price is $0.0060, and 780,000 ounces of corn are purchased. Materials Inventory Materials Price Variance The receiving report and the invoice are used to record the receipt of the merchandise and to control the payment. Accounts Payable Material Price Variance
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Material Usage Variance
During the period 780,000 ounces of corn is placed into production. The standard quantity is 873,000 ounces, and standard price is $0.006. Work in Process Materials Usage Variance The receiving report and the invoice are used to record the receipt of the merchandise and to control the payment. Materials Inventory Material Usage Variance
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During the period the firm has 360 actual inspection hours, while the standard hours for the units produced is hours. The actual rate is $7.35 per hour while the standard rate is $7.00 per hour. Work in Process Labor Efficiency Variance Labor Rate Variance The receiving report and the invoice are used to record the receipt of the merchandise and to control the payment. Accrued Payroll Labor Variances
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At the end of the year, the variances for materials and labor are usually closed to Cost of Goods Sold. Cost of Goods Sold Material Price Variance Labor Efficiency Variance Labor Rate Variance The receiving report and the invoice are used to record the receipt of the merchandise and to control the payment. Closing Variances
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At the end of the year, the variances for materials and labor are usually closed to Cost of Goods Sold. Material Usage Variance Cost of Goods Sold The receiving report and the invoice are used to record the receipt of the merchandise and to control the payment. Closing Variances
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Chapter Nine The End
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