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© intec 2002http://www.intec.rug.ac.be/groupsites/opto Fabrication Process Lithography Resist coating + soft bake Exposure Post-exposure bake + development.

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Presentation on theme: "© intec 2002http://www.intec.rug.ac.be/groupsites/opto Fabrication Process Lithography Resist coating + soft bake Exposure Post-exposure bake + development."— Presentation transcript:

1 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Fabrication Process Lithography Resist coating + soft bake Exposure Post-exposure bake + development Etching Silicon etch Oxide Etch Post processing Dicing Substrate thinning Cleaving

2 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Si-substrate SiO 2 Si 205nm 400nm Step 1: Bare SOI wafer Layer structure 205 Top Si layer 400nm Buried Oxide Wafer size 8” (200mm)

3 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 2: Photoresist Coating Photoresist Resist Shipley UV3 800nm thick

4 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 3: Soft baking of resist Photoresist

5 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 4: Antireflective coating AR-coating AR coating No standing waves in resist during lithography 40nm of NFC

6 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 5: Illumination Deep UV Lithography Wavelength = 248nm NA = 0.63 Dose = 10-40 mJ Reduction = 4X

7 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 6: Post-exposure bake

8 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 7: Development

9 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 8: Silicon etch Etch properties TCP9400PTX ICP-RIE Low pressure /high density Cl 2 /HBr/He/O 2 chemistry Two-step break-through main etch

10 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 9: Oxide Etch Etch properties Exelan Dual frequency Medium pressure /medium density CF 4 /CHF 3 chemistry

11 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 10: Resist strip

12 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 11: Protective Resist Layer 750  m Substrate thinning = dangerous 1-3  m resist cover Wafer is diced into 3 x 3 cm 2 dies for substrate thinning

13 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Glass plate Bee’s wax Step 12: Glue on glass plate Glue = Bee’s wax Heated to ± 130°C

14 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Glass plate Bee’s wax Step 13: Substrate thinning 250  m Mechanical grinding Alumina powder 5-8 hours Remove 500  m

15 © intec 2002http://www.intec.rug.ac.be/groupsites/opto Step 14: Cleaning and Cleaving


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