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Headway Technology Co., Ltd.

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Presentation on theme: "Headway Technology Co., Ltd."— Presentation transcript:

1 Headway Technology Co., Ltd.

2 Contents: I. Company Profile II. OceanGuardTM BWMS

3 Company Profile Group Members Techical Team BSH & DNV ISO9001
Products and Service Plant

4 Group Members North Ship & Ocean Engineering Co., Ltd. (NSO)
Headway Technology Co., Ltd. Qingdao Dasheng Titanium Industry Co., Ltd. Shanghai Baway Technology Co., Ltd. Zhoushan IN Marine Engineering Co., Ltd. Advanced Optronic Devices (China) Co., Ltd. Bio Enterprise Co., Ltd. Qingdao Baway Real Estate Management Co., Ltd.

5 Technical Team Headway 150 employees;
Including 108 engineers with bachelor or doctor’s degree, from fields of biology, environment, software, hardware, mechanical design, ship engineering, etc.

6 Related R&D Institution
Harbin Industry University Wuhan University of Technology General Research Institute for Nonferrous Metals Institute of Oceanography Chinese Academy of Sciences Changchun Institute of Applied Chemistry Chinese Academy of Sciences Headway Harbin Engineering University

7 Headway Approval BSH ISO 9001 Quality Management System
DNV ISO 9001 Quality Management System

8 Products and Service Products Global Service Network

9 Products Communication & Navigation Environment Protection
Automatic Equipment

10 Communication & Navigation
VDR/SVDR ECDIS BNWAS Speed Log Radar Echo Sounder GPS/GPS GYRO COMPASS Communication & Navigation ECDIS VDR/SVDR BNWAS

11 Environment Protection
Ballast Water Management System LED Lighting Sewage Water Management System ODME Exhaust Gas Treatment Device Environment Protection OceanGuardTM BWMS LED Lighting

12 Dewatering Control System
Water Ingress Detect & Alarm System Dewatering Control System Automatic Equipment Water Ingress Detect & Alarm System Dewatering Control System

13 Global Service Network
——Headway has subsidary company in Shanghai, and has set up 15 offices at main port-cities in China, including, Guangzhou, Shenzhen, Dalian, Zhoushan, Shanhaiguan, Nantong, with additional expansion being planned; ——120 service bases in 56 countries and regions, forming a complete global service system, guaranteeing the after-sales service and technical support.

14 Part of our partners

15 Plant Headway ----Professional Manufacturer of
High-Tech Marine Equipment

16 VDR/SVDR Plant

17 OceanGuardTM BWMS Plant

18 Test Base of OceanGuardTM BWMS

19 Test Base of OceanGuardTM BWMS

20 Background & Regulations
II OceanGuard TM BWMS Background & Regulations AEOP Technology OceanGuard TM BWMS System Description Distinct Advantages Approval & Reference

21 Background & Regulations
Shipping moves over 80% of the world's commodities and transfers approximately 3 to 5 billion tonnes of ballast water internationally each year. The introduction of invasive marine species into new environments by ships' ballast water, attached to ships' hulls and via other vectors has been identified as one of the four greatest threats to the world's oceans. In 2004, IMO adopted the International Convention for the Control and Management of Ships' Ballast Water and Sediments, which will phase in requirements for ballast water treatment over the coming years.

22 Qingdao, China. July, 2008.

23 Capacity of Ballast Tank(V, M3) Time to Fulfill D-2 Regulation
International Convention for the Control and Management of Ship’s Ballast Water and Sediments (2004) Timeline Built Time Capacity of Ballast Tank(V, M3) Time to Fulfill D-2 Regulation Before 2009 1500≤V≤5000 2015 V<1,500 or V>5,000 2017 V<5,000 Upon Delivery V≥5,000 2012 and After 2012 All ships Ships built in 2009 should fulfill D-2 Regulation by second annual survey, not later than 2011.(A.1005(25))

24 USCG Requirement Timeline Built Time Capacity of Ballast Tank(V, M3)
Time to Fulfill USCG Requirement New Building Dec. 1st, 2013 and After All ships Upon Delivery Retrofit Before Dec. 1st, 2013 V<1,500 First drydocking after Jan. 1st, 2016 1500≤V≤5000 First drydocking after Jan. 1st, 2014 V﹥5,000 Proposed the concept of AMS (alternative management system); BWMS should be tested in an independent laboratory; Additional requirements, including cleaning ballast tanks regularly to remove sediments, removing fouling from the hull, piping and tanks on a regular basis, etc.

25 Conditions for Entry-into-Force
•No less than 30%states ratified; and •No less than 35%of the world total merchant shipping gross tonnage. The Convention will enter into force 12 months after the date on which the above conditions have met Status of Ratification (by October 31, 2012) •35 States ratified already. •29.44%of the world total merchant shipping gross tonnage.

26 Background & Regulations
AEOP Technology OceanGuard TM BWMS System Description Distinct Advantages Approval & Reference

27 Technologies + Ballast Water Treatment Technologies
Solid-liquid separation Filtration(screen or disc type) Hydro cyclone Coagulation + Ozone Disinfection Chemical Disinfection and dechlorination Chlorination Electrochlorination/Electrolysis Seakleen (Menadione based) Residual chlorine neutralization Ballast Water Treatment Technologies Physical Disinfection Ultraviolet(UV) irradiation De-oxygenation Heat (thermal treatment) Magnetic treatment (mix of physical and chemical) Microagtation Cavitation Ultrasound Advanced Oxidation Using Tio2, OH, Fe 6 + and others

28 History of Headway R&D 2002, cooperation with Harbin Industry University, using UV technology to treat ballast water; 2004, developed O3+UV technology for BWT; 2005, R&D for APOP (Advanced Photocatalysis Oxidization Prcess ) technology; 2006, cooperation with Changchun Institute of Applied Chemistry Chinese Academy of Sciences, using Plasma Discharge for BWT; 2007, cooperation with China Ocean University, on R&D for the test and measurement methods for BWT; 2007, cooperation with Harbin Engineering University, fixed the method for BWT, using AEOP (Advanced Electrocatalysis Oxdization Process) technology; 2007, OceanGuardTM BWMS is listed as the National Torch Project; 2008, OceanGuardTM BWMS is financed by Ministry of Industry and Information Technology of P.R.C.; 2008~2010, OceanGuardTM BWMS is tested in NIVA Facility, Norway; March, 2010, IMO Basic Approval; Oct., 2010, IMO Final Approval; March, 2011, CCS Type Approval; Nov., 2011, DNV Type Approval

29 AEOP Patent no: PCT/CN2008/070783 Advanced Electrocatalysis Oxidation Process, is to kill the microbes, bacteria and viruses in the water and reduce other organics through destroying the cell membrane of the microbe by using the special semiconductor materials under electron excitation and the hydroxyl radicals (·OH) formed by water molecules. Advantage of ·OH Less energy is needed to destroy the cell membrane of bacteria -> Low Energy. Bacteria, after being destroyed by ·OH, will totally disappear -> Single Treatment Exist for 10-6 s -> No by products. Strong oxidizability, high electric potential -> Fast sterilization speed. No influence by chromaticity, turbidity, speed, temperature, PH, or salinity of the water, etc -> Can work in Fresh water.

30 Technologies Comparison
*Above data is collected from NK and LR public documents.

31 Background & Regulation
OceanGuard TM BWMS Background & Regulation AEOP Technology OceanGuard TM BWMS System Description Distinct Advantages Approval & Reference

32 OceanGuardTM BWMS 关于海洋卫士压载水处理系统的工作流程,刚才我们在DVD中已经看到,即:水被打上来,先经过过滤器过滤,然后在经过EUT单元,即电催化单元的处理,干净的水进入到压载舱中。在卸载时,水不经过系统,直接排到弦外。(备注:讲解中用鼠标指明水流方向)

33 Necessity of Filtration Step
International Convention for the Control and Management of Ship’s Ballast Water and Sediments

34 OceanGuardTM Filter Automatic backflush, 50 micros. HMT100F HMT200F

35 Test Base in Zhoushan

36 Specification of Filter
Model Flow rate range (m3/h) Flange size Max working pressure (bar) Quantity of element Footprint (M2) Filter Area (CM2) HMT-100F 50~160 125 150 10 11(A2) 1.1 8195 HMT-200F 80~260 200 20(A2) 1.3 14900 HMT-300F 100~350 28(A2) 1.5 20860 HMT-500F 150~550 250 6 16(A3) 1.6 27736 HMT-600F 300~900 300 24(A3) 1.9 41604 HMT-1000F 500~1200 350 400 32(A3) 2.1 55472 HMT-1500F 800~1700 50(A3) 2.4 86675 HMT-2000F 1000~2400 500 34(A4) 2.7 115260 HMT-3000F 1600~3200 600 44(A4) 2.8 149160) HMT-4000F 2000 ~4400 700 59A4)4 3.1 183060

37 EUT Unit Electro-Catalyst Unit Ultrasound Unit EUT Power

38 Specification of EUT Unit

39 Control Record Display Alarm
Control Unit Control Record Display Alarm

40 Interface of Sensors Interface of Pipes Interface of Alarm Interface of Log

41 Background & Regulation
OceanGuard TM BWMS Background & Regulation AEOP Technology OceanGuard TM BWMS System Description Distinct Advantages Approval & Reference

42 Advantages Perfect Sterilization Performance
Small Size, Low Power Consumption Less Maintenance No Corrosion Compact Design, Full Intergration Single Pass 6

43 Perfect Sterilization Performance
Data from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009 Test Project Organism Unit Influent water Org.in treated water on Day 0 Org.in treated water on Day 5 IMO Reg. California (SB497) Reg. Landbased Testing >50µm cells/m3 213304 <10 10-50µm cells/ml 2023 <0.01 E-coli bacteria cfu/100ml 2200 <1 <250 <126 Entrococcus 91 <100 <33 Shipboard Testing 158933 2230 0.0057 230±7 42.3±21.6 Data from Landbased testings and Shipbboard testingd indicate the fulfillment of the California requirements (SB497).

44 Small Size, Low Power Consumption (EUT Unit)

45 Less Maintenance

46 No Corrosion

47 Report from JOTUN

48 Report from Qingdao Research Institute for Marine Corrosion, CISRL

49 Compact Design, Full Integration

50 Single Pass Perfect sterilization performance, using of ·OH, ballast water treated by OceanGuard™ BWMS can meet the IMO D-2 Regulations as well as California Requirements by single treatment. No need to treat again during deballasting. OceanGuardTM BWMS can be used in vessels which use gravity discharge instead of ballast pump.

51 Background & Regulation
OceanGuard TM BWMS Background & Regulation AEOP Technology OceanGuard TM BWMS System Description Distinct Advantages Approval & Reference

52 Approvals IMO Basic Approval_ MEPC 60, March, 2010
IMO Final Approval_ MEPC 61, Oct., 2010 CCS Type Approval_ March, 2011 DNV Type Approval _Nov., 2011 California report _ 2011 USCG, LR and RINA is under processing Approvals

53

54 Pilot and Landbased Testing in NIVA Facility
Norwegian Institute for Water Research Tests of BWMS complete in NIVA, e.g. Alfa Laval, Sweden, 2007 OceanSaver, Norway, 2007 Optimarine, Norway, 2009 Headway, China, 2009

55 Reference OceanGuard™ BWMS carried out shipboard test in MV YOKOHAMA in 2009, with constant excellent performance; Reference list covers Container vsl, Multi-purpose vsl, Semisubmerged vsl, Off shore Supply vsl, Cruise vsl, Science & Investigation vsl, Bulk Carrier, Tanker etc. Till Dec, 2012, shipsets at hand; Several hundred of projects under negotiation……

56 OceanGuard™ BWMS onboard MV SITC YOKOHAMA (Retrofit)
Ship owner: SITC shipping MV SITC YOKOHAMA, 831 TEU Container Ship, built in 2004, ABS Seven engineers, taking only 4 days for the installation.

57 OceanGuard™ BWMS Onboard VS465 (Newbuilding) Ship owner: Sartor Norway
VS465: Multipurpose Vessel, BV

58 海洋卫士™安装在“科学号”上 科学号:科考船,CCS
这是科学号的一张照片。科学号是我国先进的科考船。海洋卫士系统也是安装到了这条船上。截止到目前为止,我们的海洋卫士系统的安装已经基本上涵盖了各种船型,如:散货船,集装箱船,油船,豪华游轮,科考船,多用途船,半潜船,拖轮,平台供给船,海巡船等,并得到了客户的好评。

59 OceanGuard™ BWMS onboard Costa Romantica (Retrofit)
Ship owner: Costa Crociere S.p.A/Carnival Costa Romantica: Cruise Ship, RINA

60 OceanGuard™ BWMS Onboard VS465 (Newbuilding)
Ship owner: SITC shipping H2185: 76K Bulk Carrier, ABS

61 Who are our customers?

62 Who are our customers?

63 Thanks for your attention!
Headway Technology Co., Ltd. 4/F, Bldg# 5,Area A, Huite Industrial City,     No.177,Zhuzhou Road, Qingdao, China   Tel: (86) / 08 Fax: (86)     Web:


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