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Fats, Oil and Grease (FOG) Control
Aloha Fats, Oil and Grease (FOG) Control James Baginski, P.E. James Baginski Enterprises 731 Kokomo Place Honolulu, Hawaii (808)
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MISSION: Maintain a Pristine Environment
Comply with Federal Clean Water Act
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One of the Major Problems - Sanitary Sewer Overflows (SSOs)
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One of the Major Causes - Grease Blockages in Sewer Pipes
Inside view of sewer pipes
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Grease Blockage Sources
Restaurants & Food Processing Facilities
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Regulatory Control Pretreatment Program
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Typical Grease Interceptor Design
Method of Control Typical Grease Interceptor Design
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Honolulu Wastewater System
Number of Treatment Plants Number of Pump Stations Total Design Flow (mgd) 8 72 120 Collection System - approximately 2,000 miles of sewer lines Honolulu population is about 800,000.
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Compliance Background
1982 Honolulu’s Pretreatment Program Approved by EPA 1990 EPA issues Findings of Violations to Honolulu (related to SSO’s) 1995 Honolulu enters into Consent Agreement with EPA 1999 GI retrofit program begins; 90 grease related SSO’s = 36% of total annual SSO’s. % of facilities retrofitted; 46 grease related SSO’s = 23% of total annual SSO’s.
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Collection System Maintenance & Historical Data
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Collection System Maintenance
Infrastructure Efforts to control FOG Repair collection system conditions which promote grease blockages (e.g. line sag, surcharge conditions, pipe cracks/breaks, root intrusion). Modify collection system standards to accommodate grease (e.g. seamless pipe, increased slope, larger pipe). Conduct effective preventive maintenance program (i.e. identify and target “hot spots”). Report chronic FOG problem areas or dischargers to the Pretreatment Program for enforcement. Maintain detailed and accurate records of system condition.
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Collection System Historical Data
Areas with Low Percentage of Retrofitted GIs LOCATION 1999 2000 2001 2002 % of GIs upgraded % of records indicating heavy grease in line KALAKAUA 0% 12% 67% 100% KAPIOLANI 4% 9% 92% 82% AUAHI 5% 11% ALA MOANA 6% Approximately 20% of businesses requiring a GI have been retrofitted.
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Collection System Historical Data
Areas with Higher Percentage of Retrofitted GIs LOCATION 1999 2000 2001 2002 % of GIs upgraded % of records indicating heavy grease in line BERETANIA 0% 12% 21% 96% 100% 23% 22% KAM HWY 10% 15% 20% 75% 50% KALAKAUA 5% 25% 8% 33% 84% 80% 35% 14% Approximately 20% of businesses requiring a GI have been retrofitted.
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Collection System Historical Data
Pipe Cleaning and Spill Records: Year Miles of Pipes Cleaned Number of Wastewater Spills Number of Grease Related Spills * Grease Spills as a Percentage of Total Spills 1995 343 268 73 27% 1996 406 332 95 29% 1997 401 310 88 28% 1998 558 231 63 27 % 1999 ** 891 252 90 36 % 2000 658 263 86 33 % 2001 675 240 30% 2002 707 199 46 23% * Grease was primary cause of spill ** Began GI retrofits in June (20% Complete)
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Collection System Historical Data
Sand Island WWTP Data: Year Flow (mgd) Influent O&G (mg/l) Grease Spills 1995 75.935 44.2 73 1996 75.623 37.2 95 1997 77.047 27.7 88 1998 73.462 28.5 * 63 1999 73.917 22.5 90 2000 72.654 25.3 86 2001 70.664 24.5 2002 69.559 24.2 46 Reduction % 10% 45% 48% * O&G analytical method changed from to 1664A (freon to hexane) in November 1998, as well as, new NPDES permit required increased monitoring frequency from 1/week to 3/week.
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Pretreatment Program
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Pretreatment Program Research Findings:
Many Fats, Oil and Grease (FOG) Sources are Not Connected to a GI (Pre-rinse garbage disposals). Existing Grease Interceptors (GI) are “Inadequate”. How do you determine what is adequate?
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Consider…Stokes’ Law:
Pretreatment Program Consider…Stokes’ Law: Vr = g/18ν [S.G.w – S.G.o] x D² Where: Vr – rising velocity of the oil particle (cm/sec) g – gravity constant (980 cm/sec²) ν – viscosity of water in poises (0.01) S.G.w – specific gravity or density of water (gm/cm³) S.G.o – specific gravity or density of oil (gm/cm³) D - diameter of the oil droplet (cm)
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Factors Affecting FOG Separation:
Pretreatment Program Factors Affecting FOG Separation: Temperature – the less viscous the fluid (higher temp.), the faster the particle rise rate. However, too high temp. promotes emulsification. Specific Gravity - The greater the differential specific gravity or density between the fluid and the particle, the faster the rise rate. Diameter – The larger the particle diameter the faster the particle rise rate.
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Oil Globule Rise Times for 3 inches @ 68 F:
Pretreatment Program Oil Globule Rise Times for 3 68 F: Diameter [microns] Rise Time (S.G.=0.9) [hr:min:sec] 300 0:00:15 125 0:01:27 60 0:06:36 40 0:14:24 20 0:58:08 10 (colloidal) 3:52:33 1 387:35:49 Table info from American Petroleum Institute Publication FOG S.G. range =
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Pretreatment Program Retention Time Does Size Matter??
YEAH BABY, YEAH!! Grease Interceptors must be sized to promote the adequate separation of FOG from wastewater. An important factor to consider is……….. Retention Time
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Pretreatment Program GI Sizing Criteria
Minimum Grease Interceptor Volume (Vmin) is determined using Retention Time (R), Storage Factor (S) and Flow Rate (F). or, V(min) = R x S x F R = 30 Minutes S = (25% Allowance) F = Maximum Flow Rate Entering the GI (gpm) where,
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Pretreatment Program GI Sizing Criteria
V (min) = 30 x 1.25 x F F - Flow rate is determined based on Drainage Fixture Units (DFU)
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Pretreatment Program GI Sizing Criteria
Flow Rate No. of Drainage Fixture Units 40 * F = (0.7 x DFU) No. of Drainage Fixture Units 40 * F = (0.2 x DFU) + 20 DFU’s based on the Uniform Plumbing Code, 1997 edition, Table 7-3: Drainage Fixture Unit Values, Section Maximum Trap Loading, or Table 7-4: Discharge Capacity (gpm) for Intermittent Flow Only. * “Piping Handbook, 7th Edition”, Muhinder L. Nayyar, McGraw-Hill; Tables C13.3 & C13.4 on pages C.690 & C.691.
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Hotel with Kitchen and Restaurant
Pretreatment Program Comparison of Grease Interceptor Sizing Criteria UPC Appendix H 1999 Honolulu Criteria (Denver Based) 2001 Honolulu Criteria Type of Facility Calculated Size Tank Requirement Chinese Restaurant 6,000 2 x 3,000 1,125 1,500 885 1,000 Seafood Restaurant 2,088 3,000 1,080 Fine Dining 16,500 3 x 5,000 + 3,275 4,000 1,390 Hotel with Kitchen and Restaurant 3,500 1,688 2,000 1,050 Dinner Theatre (Luau) 7,500 2 x 4,000 2,500 919 Large Restaurant 10,320 2 x 5,000 + 3,225 2,520 Medium Restaurant 2,100 1,531 1,208 Small Restaurant 375 500 750 456
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HONOLULU SIZED GREASE INTERCEPTOR
Pretreatment Program HONOLULU SIZED GREASE INTERCEPTOR SAMPLING RESULTS Number of GIs sampled - 45 Number of samples taken - 90 Average Oil & Grease Effluent Concentration (Avg) mg/l pH (min) (avg) (max) 7 Temp. (degrees F) (min) 69º (avg) 86.6º (max) 105º (Melting Point of Tallow (i.e. animal fat) degees F)
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Pretreatment Program GI Maintenance Requirements
25% RULE Storage factor used to determine GI maintenance frequency consisting of surface FOG material and settled solids. PUMP-IN-FULL Insure all solids are removed. Inspect the GI for corrosion damage or cracks. Enables “cradle-to-grave” tracking of FOG waste.
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FOG Control Success Factors
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FOG Control Success Factors
Consistent Facility Compliance Evaluations Persistent/Consistent Enforcement Actions Plan Reviews to verify Compliance with GI Program Database Tracking and Follow-up Program Implementation Strategy Economic Considerations Public Outreach and Education
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FOG Control Success Factors
Program Implementation Strategy! Understand the Political Environment – Votes. Understand the Media – Stay 2 steps ahead. Create a “No Story” situation. Involve the Industry – Raise awareness by meeting with Stakeholders (Property Owners, Restaurant Owners, Area Organizations/ Committees, Trade and Business Associations, City and Elected Officials). Think “Money” - Businesses focus is on $. Find a way to merge environment and regulations. Build partnerships with the “Big Dogs”.
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FOG Control Success Factors
Economic Considerations: Project coordination & funding by property owners: Property owners and tenants equally liable under most Ordinances. Owners finance improvements and renegotiate tenant leases. Tenants pay only their fair share while they are there. Shared Grease Interceptors Mixed Waste (kitchen/domestic) Grease Interceptors. [Currently 2 operating in Hawaii with more proposed] Grant easements where space is limited. ADDITIVES - Biologicals Only…No Enzymes or Surfactants.
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FOG Control Success Factors
Public Outreach and Education Public Info Meetings, Community/Industry Events Brochures, Bus Posters Educational Videos/Public Service Anouncements (Show Video)
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Contact Information James Baginski, P.E. President James Baginski Enterprises 731 Kokomo Place Honolulu, Hawaii Tel: (808)
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Aloha and Mahalo Questions?
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