1. Presentation for NSSL

2. NECO Group
We are Part of NECO Group of Industries.
We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves – ½” to 80” size.
Manufacturing Plants at Italy , Qatar & Nagpur & Chennai (India).
More than employees.

3. NECO Group Founded by Mr. Jayaswal Basant Lal Shaw
Established in 1976
Leading manufacturer of Steel ,Pig Iron, Castings, Automotive Components & Valves
Known as “Master Caster” in the map of Ferrous Foundries in India.
MT production
Revenue over USD 620 million
Founded by
Mr. Jayaswal
Basant Lal Shaw
Chairman – Neco Group

4. NECO Heavy Engg. & Casting Division
NECO Group
NSSL LTD.
Brass Valve Division
Aluminum Foundry Division
Auto Component Division
Valve Division
Econo Valves Division
NSSL Italia
OMP Valves Division
NECO Heavy Engg. & Casting Division
Jayaswals
NECO Industries Ltd.
NECO Ceramics Ltd.
NECO Infrastructure
DEIFY
TERRA
TERRA Projects LTD.
Infra Develop-ment Ltd.
DEIFY Infrastructure Pvt Ltd.
Infra Projects Ltd
Automotive Casting Division -I
Mining Division
Centrifugal Casting Division.
Automotive Casting Division -II
Integrated Steel Plant Division
Steel Foundry Division
Engineering Casting Division.
Construction Casting Division.
NSSL Al-Mana Middle East (Qatar)

5. MANUFACTURING PLANTS

6. Manufacturing “NECO” BALL VALVES Size Range from ½” to 56”
Pressure Class 150# to 2500#.
Major Supplier to Chevron,KJO,GTCL Transmark, Petrovietnam,Ras Gas,Qatar Petroluim Petropars-Iran,Petronas etc
ISO 9001 : 2008
API Spec Q1
Fire Safe API 607
SIL 2 Certification
CE Marking

7. Manufacturer of BALL VALVES
Size Range from ½” to 56” & Pressure Class 150# to 2500#.
CNC VTLs & Plant Overview
40” 900# LF2 Material

9. Major Achievements NSSL Italia……
48” 600# TMBV (LF2,3pc construction) to Siekman Econosto.
12” 1500# TMBV to Qatar Petroleum
Recent order for 18” 1500# Ball Valve order for HIPPS application for South Pars ,IRAN under SIL2 certification.
24” 300# Cryo. TMBV to Ras Gas through CAEL (Chiyoda Alamana Group, QATAR)
48” 600# LF2
24” 300# Cryo.
12” 1500#.

10. Major Achievements NSSL Italia……
32” 900# TMBV (A105N) A/c Golden Group, Germany
Current order from MCR Transmark for ½” to 30” 1500# Valves both in LF2/SS 316 material qty 283 no’s.
20” to 36” 300# LF2 TMBV for Petronas SOGT (offshore) project ,Malaysia through SAMSUNG
48” 600# LF2
163 Nos of 2” to 6” 2500# ,Inconel 625 cladded Ball valves to JCF Fluid Flow FZE.
10” 600# Ball Valves to KJO ,Al-Khafji S.A.
16” 2500# TMBV (LF2) to Golden Group, Germany .
16” 2500# A105

11. Ball Valves Side Entry, Top-Entry, Spilt body, Fully Welded

12. Recent Supply of 20” 600# Pn.Act.

13. Recent Supply of 30” 600# TOP Entry Pn.Act.

14. ECONO Valves Division, Chennai
Manufacturing of “ECONO” Brand PLUG VALVES Size Range from ½” to 24” & Pressure Class 150# to 1500#.
Approved with All Refineries in India.
Internationally PDO Oman, Saudi Aramco, KNPC,etc.
ISO 9001 : 2008
API 6D Monogram

15. Major Achievements for Plug Valves….
1) 1500# Plug Valves to ONGC.
2) Supplied size up to 24” Class 150 Valve to CPCL, Chennai.
3) Supplied 8” 900# MOV Plug valves to Saudi Aramco.
4)Supplied upto 8” 900# Plug Valve with Inconel 625 cladding
to Saudi Aramco.
5) Supplied 6” 900# WCC Phen-Epoxy Coating Plug Valves to Saudi Aramco.

16. ECONO VALVES DIVISION, Chennai
PLUG VALVES

17. Valve Division, Nagpur ,India.
ISO 9001 : 2008
API Spec Q1
API 6D Monogram
CE Marking
ATEX Certification
OHSAS 18001:2007 certification
ISO 14001:2004 certification
Manufacturing “NECO” brand Gate, Globe, Check and Ball valves.
Size Range from ½” to 80” & Pressure Class 150# to 2500#.
Material: CS/AS/SS/Duplex/Super Duplex

18. EXPANSION NSSL’s new Green Field Valve Manufacturing Plant
with an investment of 32mn USD.

19. NEW PLANT OVERVIEW

20. CAPACITY
Increased in Manufacturing Capacity(from no’s to Valves PA)
-Imported CNC VTLs from YOU-JI,HWACHEON,DOOSAN & DALIAN.
First time in India we brought the combination of Linear & Segmental
Production.
Separate manufacturing bays for sizes 2” to 4”, 6” to 12”, 14” to 24” &
26” & above size.
Kone Cranes from 1Ton to 10 Ton Capacity
Latest Technology Test Beds

21. NEW PLANT OVERVIEW

22. NEW PLANT OVERVIEW

23. NEW PLANT OVERVIEW
LINE 2” to 4”

24. NEW PLANT OVERVIEW
LINE 6” to 12”

25. NEW PLANT OVERVIEW
LINE 14” to Above.

26. NEW PLANT OVERVIEW
VTL’s to cover sizes upto 48” size.

27. NEW PLANT OVERVIEW
CNC VTL’s to cover sizes upto 24” size.

28. NEW PLANT OVERVIEW
Welding Section
PLASMA ARC WELDING
SUB-ARC WELDING
MIG WELDING

29. NEW PLANT OVERVIEW
Modern Test Benches

30. Fast Track Projects:-
API 6D Valves 16 No’s for M/s SOCAR ARORA,UAE –Phase I Project .

31. Major achievements from NSSL India……
First Indian Company to Manufacture and Test Cryogenic Valves – in house. Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28”.
Seismic Loading Test & Impact Hammer Tested Valves for KAIGA Nuclear
Power Project of NPCIL
3. Recent order from NPCIL for Kakrapara & Rajastan Atomic power plant for 1.5mn USD.
” 300# Super Duplex St. Steel & Special 5A & 6A Grade valves to Saudi Aramco.
” 600# Swing Check Valve. Design developed for Daeleman, France.
” 150# SWCH Valve of Super Duplex 5A Grade for De-Salination Plant A/c VA Tech.
” Fabricated Gate Valve supplied to AD Hydro Power ,Manali India.
8. Supplied 2568 nos Duplex Stainless Steel Valves to Khurais Crude Oil project of Saudi Aramco A/c Snamprogetti in record 4 months time.
” 2500# Gate and Globe Valves for BHEL & BHPVL . Recent Order for 18” & 16” GTV 2500#.
10. 16” 2500# Globe Valve for Golden Group, Germany supplied in record 8 weeks time.
11. FBE(Fusion Bonded Epoxy Coating) coated Valves to Saudi Aramco.
12. Up to 24” 600 # Valve for Saline Water Conversion Corporation (SWCC ,SA)

32. Specialization in Higher Sizes & Higher Class
Specialization in Higher Sizes & Higher Class. Higher Sizes in recent years,
Sr .No
Higher Sizes
Type
Customers 1
80"
Gate
AD Hydro Power,Manali 2
56"
SWCH
Dailemen France(Valve under Production) 3
48"
BHEL,EIL,HPCL 4
46"
Gate MOV
EIL,BORL 5
44"
EIL,BORL-Kochi,Bina 6
42"
Essar,EIL,BORL 7
40"
Gate & SWCH
L&T,Siemens,VA Tech,Tata Projects,CPCL etc. 8
36"
Reliance,EIL,KAFCO-
Kuwait,Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,etc. 9
34"
Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde ,IOCL,Essar
Oil,Chemanol Methanol,Saudi Arabia,Punj Lyods,EIL,Saudi
Petrotech,etc. 10
32" 11
30" 12
28" 13
26" 14
24"

33. 80” Gate Valve at AD-HYDRO POWER PROJECT

34. No limit for Size…..

35. PRODUCES CAST CARBON STEEL, ALLOY STEEL,
CAPTIVE STEEL FOUNDRY
PRODUCES CAST CARBON STEEL, ALLOY STEEL,
STAINLESS STEEL,DUPLEX AND SUPER DUPLEX
GRADE CASTINGS.
CAN PRODUCE 300 MT PER MONTH.
ELECTRIC HEAT TREATMENT FURNACE – 10MT
CAPACITY EACH.
. WATER QUENCHING OIL FIRED FURNACE - 5MT.
IN HOUSE PATTERN SHOP.
WELL EQUIPPED LABORATORIES INCLUDING
SPECTROMETER.
IN HOUSE NDE- FACILITIES ( IRIDIUM 192&
COBALT 60) WITH REFERENCE RADIOGRAPHS,
(ASTM E-186 for 51mm to 114mm & ASTM E-280 for
115mm to 305mm)

36. CASTINGS MADE BY OUR FOUNDRY IN INDIA
10” 2500# ” 900 Spl Class

37. CASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHY
20” # Spl. Class :-4.9T
22” 2750# Spl. Class :-6.5T
22” 3000# Spl.Class :-6.8T
14” 3500# Spl.Class :-2.2T
28” # Spl.Class :-3.4T
18” 2500# Spl.Class :-3.3T
20” 2850#

38. Orders so far High Pressure Class……
Supplied more than 3500 valves under high pressure Category from 900# to 2500#.
16” 2500# (A105) Globe Valve for Golden Group, Germany.
12” 2500# WC9 Globe Order from BHEL, Hyderabad
12” 2500# MOV Gate Order from BHPVL,Vizag for JSPL power project at Angul,Orissa.
12” 2500# 4 nos,10”2500# 4 nos,10” 1500# 13 Nos for 270 MW Power plant a/c Abhijeet Infrastructure
” 2500# Globe Valve to Dept. of Automic Energy.
” 1500# MOV Main Steam Stop Gate Valve for 25 MW BS Ispat Power Plant
” 2500# Gate Valve through EIL to
IOCL Panipat.
16” 2500# Globe (A105)
Construction

39. 10” 2500# Gate
12” 2500# MOV Gate

40. Special Service Valves Manufactured …
1.Hydrogen Service
2.Sour Gas –NACE Services
3.Chlorine Services
4.Nuclear Application.
5.Cryogenic Service
6.Inconnel Cladding
7.FBE Coating
8.Belzona Coating
9.Fugitive Emission Std.
Valves.
36” 150# API 6D Gate Seismic Test Valves

41. CRYOGENIC-TESTING FACILITY
SINCE 1992-First Indian Company to Manufacture and Test Cryogenic Valves – in house
Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28” .
CRYOGENIC TESTING
((-)46 Deg. C & (-) 196 Deg.C)
Facility to conduct Cryogenic
testing for Gate,Globe,Check & Ball Valves

42. CRYOGENIC-TESTING FACILITY
Supplied Sizes from ½” to 28” .
Clientele includes
Ras Gas Qatar(Upto 28”) Reliance,GAIL,IOCL,Stewerds & Llyods, IOTL, HPL, etc.
CRYOGENIC TESTING
For Cold Box & Non Cold Box application.
Cryo-Testing In presence of TPI agencies,
Llyods (LRA)
EIL
PDIL
BVIS etc.

44. Experience Overseas……
MAJOR CUSTOMERS :
END USERS.
SAUDI ARAMCO – Saudi Arabia
Ras Gas & Qatar Petroleum through Chiyoda Almana Group(CAEL) - Qatar
Kuwait National Petroleum Company (KNPC) - Kuwait
Kuwait Aviation Fuel Co. (KAFCO)-Kuwait
Kuwait Oil Company (KOC)-Kuwait
Oman Refinery.-Oman
Konkola Copper Mines plc-Zambia
Dubai Petroleum Company – UAE
ADMA-OPCO-UAE
ORYX-Qatar
DOLPHIN ENERGY-Qatar
Meghadi Ash Plant-Kenya
Total Refinery –Mauritius
Indian Oil Tanking –Mauritius
Indo Jordan Chemicals Co.-Jordan
Saline Water Conversion Corporation (SWCC)-Saudi Arabia… etc.

45. Experience Overseas……
MAJOR CUSTOMERS :
EPC Consultants.
SAIPEM S.p.A.-Italy
CHIYODA-Japan
TOYO Engineering -Japan .
Samsung-Korea
Jacobs
Siemens Via.
Technip-Qatar
L&T-UAE
Punj Llyods-Qatar & UAE.
Consolidated Contractors Company , Oman ,Kuwait& Abu Dhabi.
Process Valves Corporation – South Africa
Dubai Petroleum Company – UAE
Econosto Mideast BV-Dubai & Netherlands .
PJ Valves-UK
Saudi Electricity Supply Co –Saudi Arabia . etc.

46. Indian Customer List.…
Refinery: All Refineries in India (IOCL, HPCL, BPCL, HMEL,Reliance, Essar,
NOCL)
Power: BHEL, NTPC, Essar Power, Reliance, Alstom, Avant Garde,
Thermax,DFPS.etc.
Steel : SAIL, RINL, Essar, JSPL, IISCO, ISPAT, Navbharat, Sterlite,etc.
Oil & Natural Gas : ONGC, GAIL, Reliance, Gujarat Gas, Oil India.etc
Water Desalination : CMWSSB, Reliance, VATech Wabagh, Doshi Ion,etc.
Fertilizer: GNFC, GSFC, FACT, RCF, NFL, IGFL, IFFCO, Kribhco, Zuari.etc.
Paper: ITC, TNPL, HPCL, BILT, Sirpur Paper Mills.etc.
and many more sectors…..

47. Extensive in-house qualification facilities Helium Leak Tests
Cryogenic Tests
Fire Tests
Seismic Tests
Fugitive emission
PMI Machine

48. NSSL “Power Valves” Pr-Sealed Gate Valve Construction Design front:-
1. Design Available, Pressure sealed:-
a) Gate Valve till 24” 2500# ,
b) Globe Valve till 16” 2500# ,
c) Swing Check upto 12” 2500 #
2. This year our target to complete design, prototype, stress analysis,upto14” 3500#.
Pr-Sealed Gate Valve Construction

49. Design Parameters Concurrent Engineering Principle
Parametric Design Approach
Solid works Premium 2011
-Solid works Simulation Premium- FEA
-Solid works Flow Simulation - CFD
Stress Plot
Displacement Plot
3D View

51. 3D Design Environment – Solid Works Professional & Solid Works Simulation
Solid Works Model

52. SOLIDWORKS SIMULATION
Stress plot
Displacement plot

53. Finite Element Analysis of Valve Bodies
safe criteria: avg stress < material yeild strength
failure criteria: avg stress > material yeild strength

54. Design Validation…..
Proven design in existence from last 22 years for Gate , Globe, Check ,Ball &
Plug valves
Recently our design has been endorsed by Certifying Authority M/s DNV,Norway
It has verified under European Conformity EC Module B1+F
It is one of the stringent design qualification all over world.
All of our designs are IBR approved.

55. SOURCING OF STEEL CASTINGS
FOUNDRY
SELECTION
& APPROVAL
METHODING /
SAMPLE
CASTINGS
BULK
CASTINGS
PROCUREMENT
1) Patterns provided
/ inspected by NSSL
1) Periodic audit
1) ISO Certification
2) Spectrometer
2) Audit
Radiography
2) Radiography
check on samples
3) Traceability
3) 100% pressure
test at NSSL
4) NDE & Welding
procedures
5) Inspection & calibration facilities.

56. Receiving Inspection Process Flow
Responsibility
Activity
Ref. Doc
Buyer / Stores
Receipt of Materials / Components from NSSL approved Sources
Internal
Register
GRN
Form .
Preparing GRN & Handed Over to QC
Random Inspection
as per
Sampling Scheme
Procedure
QMP-07&
WI/QA/02
QC – Receiving
Inspection Team
Rejected
Concessional
Accepted
Accepted
Procedure
QMP-07&
WI/QA/02
QC – Receiving
Inspection Team
/ Buyer
Deviation
Process
Posting in SAP
Machining Rej
Return to
Scrap Yard
Casting, BOF Rej
Return to Suppliers

57. IT Backbone SAP system implemented from 2008 Customized to our process
All The Plants are networked
All activities from Order to Despatch are thru SAP
All Quality Documents are in the System
Download Test Certificates, Invoices
Logistics and Field Support

58. Corporate Social Responsibility(CSR)
NECO Group
Corporate Social Responsibility(CSR)
SOCIAL FRONT :
Neco is doing different types of welfare activities for the various villages situated at near by areas of their units such as:
Raipur (6 villages),
Raigarh (16 villages),
Bhanupratappur (5 villages),
Naraianpur (2 villages),
Hazaribagh (7 villages)
Health Care
Drinking Water Facility
Water reserve development
Village Development
Socio-cultural Activities

59. Corporate Social Responsibility(CSR)
NECO Group
Corporate Social Responsibility(CSR)
ENVOIRMENT FRONT :
Tree Plantation
Plantation completed of about of trees in an
around the industrial areas so far.
Road side Tree Plantation/Maintenance in
collaboration with Local Municipal Corporations.
Launching of Vriksha Mitra Abhiyan, educating
children about the importance of tree plantation and
distributing about 10,000 saplings per year for
plantation by the children in and around their areas.

60. NSSL Ltd. is equipped to provide reliable flow-control solutions
We look forward to closer co-operation
in the future.

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