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Qingdao Sunsong Co., Ltd.

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Presentation on theme: "Qingdao Sunsong Co., Ltd."— Presentation transcript:

1 Qingdao Sunsong Co., Ltd

2 Table of Contents Sunsong at first sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong’s Design & Test Capability

3 Company Overview Established in April, 2003
Specialize in Manufacturing Auto Rubber Hoses The Total Staff : 488 Engineers: 52 Production: 325 Land Space: 55,000 ㎡ Floor Space: 30,000 ㎡ 确认数量

4 Organizational Chart Sunsong HQ Management Committee
Engineering Center Logistics Center HR Center Quality Center Product Center Marketing Center Finance Center Metal Component Business Unit Rubber Hose Business Unit Hose Assy Business Unit Machinery Business Unit EPS Business Unit Sunsong HQ Management Committee 4

5 Benefits through Vertical Integration
Benefits from Sunsong’s Vertical Integration solution. METAL HOSE ASSY Machinery Cost efficiency Economy of Scale Quality Control Strong Execution Fast Development Better design for manufacture Shorter production lead time

6 Table of Contents Sunsong at First Sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

7 Certification ISO9001:2000--Certified in January 2003
DOT--Certified in September 2004 ISO/TS 16949:2002--Certified in November 2005 ISO14001:2004—Certified in Jan. 2008 Qingdao Hi-Tech Company in 2005 Qingdao Hi-Tech Product

8 Achievements Trademark “SUNSONG” has been registered in EU, North America. 6 Patents had been obtained, including 3 inventional patent and 3 practical patents. Inventional – power steering hose design; brake hose design, a/c hose design Practical – 1. a/c low permeatibility 2. brake hose grommet 3. ozone test tooling

9 Mission Established for improving human survival environment
Employees are the most valuable treasure To be our customers’ trustworthy partner To learn new technology with the spirit of diligence Support our customers with premium quality product 9

10 Table of Contents Sunsong at First Sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

11 Quality Principle Rigorous Control System
程序严谨 安全可靠 顾客满意 设计创新 Rigorous Control System Innovative Research & Development Quality First Customer Satisfaction = Top Priority 11

12 Table of Contents Sunsong at First Sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

13 Sales by Segment 2010 Sales by Segment 13

14 Hose & Assy BU Turnover

15 Global Activity

16 Our Customers 1980 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

17 Table of Contents Sunsong at First Sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

18 Sunsong- Main Products
Hydraulic & Air Brake Hose & Assembly Power Steering Hose & Assembly Air Conditioning Hose & Assembly Fuel Hose & Assembly Oil Cooler Hose & Assembly 18

19 Hydraulic Brake Hoses Feature:
1st Manufacturer in China to obtain DOT. Meet & exceed SAE J1401 & DOT FMVSS 106 and OEM specification, i.e. GM, Ford, Chrysler, etc. Supply most OEM in China and some OEM internationally. Feature: Whip Test upto 200 hours; Low expansion – 0.27ml/m Low moisture permeability; Excellent impulse

20 Power Steering Hose 1st Power Steering Hose manufacturer in China.
Supplying most Chinese OEM with 70 + applications. Exporting to European aftermarket with 180+ Part numbers, applying for Mercedes, BMW, AUDI and VOLVO etc. Features: Conformed to SAE J188/ SAE J189 Hot impulse: 400,000 times High volumetric expansion: 6ml/ft Excellent low noise. Good Adhesion.

21 Air Conditioning Hose Customer: Dongfeng light duty 、CAMC、Changan、Brilliance、Chery、Yutong、Shangxi heavy truck Feature: Conformed to SAE J2064 standard Ultra-low permeability: 0.6 m²/year Super adhesion Resistance to High and low temperature Advanced structure, easy to assemble Distinguishing characteristics of shock absorption and noise reduction

22 Transmission Oil Cooler Hose
Only manufacturer in China to have CPE material meet both SAE J1532 & GM6260M ; Functional and Road Tests Approved by GM Current obtain US application of 12, includes 6 of Heavy Duty AEM material approved by Ford ACM material in the development process for Nissan Passenger Car Features: 1000 psi burst Temp. range: -40 to 250F Dynamic service life Propulsive force Good oil resistance

23 Fluoroelastomer (FKM) Fuel Hose
In the development ofmeetingVOSS spec. for Heavy Duty Truck Feature: High temperature resistance (150℃) Low permeability (Meet O3 spec.) Conformed to SAE J30;ES-X60017

24 The Electronic Power Steering System / EPS
developed and manufactured by Qingdao Sunsong EPS business unit, which established in 2007. Informally ranked as the 2nd largest EPS provider in R&D capability. Currently active in the Chinese aftermarket with around 10 applications. The capability of producing ECU is our strength. We could arrange meeting with our EPS team, if you have any further request of question over the EPS,

25 Production Capacity and Condition
All Hose:20,000,000 m /year All Assembly:24,000,000 pcs/ year Condition Key product and process capability: CPK>1.67 Safety and key product quality: PPM < 100

26 Table of Contents Sunsong at First Sight Sunsong’s Certifications
Sunsong’s Products Sunsong’s Markets Sunsong’s Concept Sunsong’s Certifications Sunsong at First Sight Sunsong’s Design & Test Capability

27 Design Capability Rubber Technical Center, Complete Testing Equipments
Design Engineers: 48, senior engineer 3, undergraduate 28 Each year develop 2 kinds of new products New Hose Assembly Design: 50 / mth on average Sample development cycles : 7~45 Days Products are developed according to APQP and customers’ special requirements. Design with CATIA V5R17 etc., and capable of synchronous development with OEM. Formula Designing and developing according to product specification and customer requirement. Outsource Mixing to HEXPOL (world specialist for mixing).

28 Product Development

29 Production Control- Metal Component
Hose & Assembly Bending CNC Drilling End Fitting Plating

30 Production Control– Hose & Assembly
PLC Electronic Control System Process: Extruding Time, Pressure, Temperature Controller Process: Curing Electronic Time & Pressure Controller Process: Hose Pressure-proof (Blowing out Mandrel) Laser Diameter Detector Automatic Coiling Machine Electronic Pressure-proof System Process: Assembly Pressure-proof

31 Lab Equipments Electronic Tensile Test Aging Test Mooney Test
Salt Spray Test Curing Trend Test Whip Test

32 Lab Equipments Multi-Environment Impulse Test Dynamic Ozone Test
Burst Test Cold-Hot Test Low Pressure & High Temp Impulse Test C+S Analyzer

33 Qingdao Sunsong Co., Ltd. Thank You for your time!


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