PowerFlex 750-Series AC Drives

PowerFlex 750-Series AC Drives
Low Voltage Drives

PowerFlex Family of Low Voltage Drives
PowerFlex drives meet worldwide standards out of-the-box, achieving EMC, global voltage and safety requirements. All PowerFlex drives offer commonality in networks, operator interface and programming — factors that significantly contribute to ease-of-use and faster application start-up. PowerFlex Compact drives offer cost-effective motor control for machine-level and stand-alone applications (PowerFlex 4, 4M, 40, 40P) PowerFlex Standard drives are designed for application flexibility and control system integration (PowerFlex 400, 70, 700, 753 ) PowerFlex Premium drives are designed for advanced applications with tight control system integration and extended Power Ranges (PowerFlex 700L, 700H, 700S, 755 ) Premium Performance Standard Compact Power

PowerFlex 753 Speed and torque control
Premier Integration to Rockwell Automation Architecture Embedded I/O General purpose applications DeviceLogix for standalone applications Wall mount construction Power range: 0.75 to V 1.0 to V .5 to V 5.5 to V

PowerFlex 755 Speed, torque and position control
Embedded EtherNet/IP port Performance applications Coordinated drive systems applications Positioning applications Torqueprove (lifting) DeviceLogix to complement system capabilities Use of embedded instructions within RSLogix 5000 (CIP Motion) Wall mount and floor mount construction Power range 0.75 to V 1.0 to V .5 to V 5.5 to V

PowerFlex 750-Series User-Optimized Features Enhance Drive Benefits
Premier Integration into Logix Reduction in the time required to develop and commission application Elimination of address mismatch errors Automatic Device Configuration Flexibility – Base Drive + Option Cards Hardware investment limited to what’s specificaly required Common HW Options consistent across all models and power ratings Open backplane allowing 3rd parties to develop specific option card Enhanced Safety Minimum incremental investment to achieve Safety Integrity Level (SIL) required by the application Safe Torque Off / Safe Speed Monitor Power Density Maximized Power Ratings in Small Packages Smaller footprint and lower installation costs Easily Configured for AC and DC Common Bus Systems User-Optimized Features Enhance Drive Benefits

PowerFlex 750-Series User-Optimized Features Enhance Drive Benefits
Advanced Diagnostic capabilities Predictive maintenance for both drive and motor Blown Fuse Detection MOV Status Indicators Embedded DeviceLogix User logic controlling I/O connected to the drive as standalone application or complementing automation system Maximizes onboard capabilities Flexible Packaging Options Deployment in multiple physical environments Conformal coated boards for all environments Consistent with most global packaging requirements Ease of Use Simplified learning curve, reduction of training expenses HIM Wizards and common software configuration tools Serviceability and maintenance User-Optimized Features Enhance Drive Benefits

PowerFlex 750-Series: PowerFlex 755
Easy to Install & Use Roll Out Design Adjustable Wire Terminations N-1 Operation Remote Mountable Control Chassis Easy to Maintain & Service Modular Design - Low MTTR Replaceable Surge Protectors Easy to Monitor & Diagnose Surge Protector & Fuse Feedback Blower / Fan Feedback Enhanced Sensing Smart Features for Extra Savings Integrated Fusing Built-In EMC Filtering Pre-Engineered Power Option Packages Best in Class Serviceability, Diagnostics and Maintenance

PowerFlex 753 Target Applications
Automotive Compressors Diverters Chain Conveyors Oil and Gas Compressors • Pumpjacks Progressive Cavity Pumps Mining, Minerals, and Cement Ventilation Fans Conveyors • Pumps Tire and Rubber Banbury Mixers Extruders Power Generation / Alternative Energy Cooling Fans Pumps Food and Beverage Agitators • Fillers Mixers • Conveyors Water and Wastewater Pumps Blowers / Aerators Household and Personal Care Agitators • Fillers Mixers • Conveyors Metals Cranes (Bridge and Trolley) Grinders • Spindles Chemicals Mixers& Pumps Centrifuges Extruders • Dryers Pulp and Paper Pumps Debarkers Life Sciences Industrial / Qualified HVAC Mixing • Labelers Conveyors Shipbuilding and Marine Fire pumps Crane (Bridge and Trolley)

PowerFlex 755 Target Applications
Automotive Stamping presses • Coile Chassis Lift • Press feed Palletizers • Cut to Length Chemicals Pumps Induction / Resistive Heating Injection Molding Tire and Rubber Banbury Mixers Extruders • Shredders Power Generation / Alternative Energy Rail Car Dumpers Food and Beverage Centrifuge (Sugar) Cappers • Crushers Water and Wastewater Pumps Blowers / Aerators Household and Personal Care Rotary Cutoff Tensioners • Palletizers Metals Resistive / Inductive Heating Stirrers • Cut to Length Flying Shear • Friction Welding Life Sciences Index Table Pulp and Paper Chippers Log Carriages Mining, Minerals and Cement Crushers • Kiln Drives ID Fans • Overland Conveyors Shipbuilding and Marine Crane (Hoist) • Cargo Elevators Propulsion & Thrusters Oil and Gas Pumpjacks (Regen)

Product Overview Power Option cards Configuration tools Packaging
Safety I/O Feedback Communications Packaging Configuration tools HIM and Start Up Assistant Drive SW Tools RSLogix 5000 Features Accessories Certifications

PowerFlex 750-Series AC Drives
General Purpose AC Drive PowerFlex 755 Premium Integration AC Drive Panel Mount Drives 0.75 to V 1.0 to V .5 to V 5.5 to V Panel Mount Drives 0.75 to V 1.0 to V .5 to V 5.5 to V Floor Mount AC Drives 315 to V 400 to V 250 to V 200 to V Ratings to 250 kW / 350 Hp Ratings to 1500 kW / 2000 Hp

PowerFlex 750-Series Control and Option slots
Power Ratings: 400/480V AC: 0.75…1400 kW / 1.0…2000 Hp 600/690V AC: .5…1500 Hp / 5.5…1500 kW 5 option slots for communications, safety, feedback, I/O, and auxiliary power supply 3 option slots for frame 1 Standard embedded EtherNet/IP port Control Board Option Slots Control Board PowerFlex 753 Power Ratings: 400/480V: 0.75…250 kW/ 1.0…350 Hp 600/690V: .5…300 Hp / 5.5…250 kW 3 option slots for communications, safety, feedback and additional I/O Standard embedded I/O Option Slots Additional Power Supply

PowerFlex 750-Series Option Cards
The PowerFlex 750-Series is unique in that most of the options are common between the PowerFlex 753 and PowerFlex 755 This commonality helps reduce inventory and spare parts Options include: HIM Communications Auxiliary Power I/O Feedback Encoder Interface Safety The Option Development Kit provides the tools for 3rd parties to develop application or network specific option card

PowerFlex 750-Series Options Development Toolkit
PowerFlex 750-Series Options Development Kit Fundamental feature of PowerFlex 750-Series drive Access to the drive backplane Toolkit to develop custom application hardware and software Results in a “custom” card for PowerFlex 750-Series drives Customers benefit from the Options Development Kit with: Increased functionality for their solution while speeding time to market Reduced component footprint and system complexity by integrating function specific modules directly into drive Simplified integration to proprietary networks Protection for customer’s intellectual property Differentiation for application or machine in the marketplace Custom cards behave no differently than any other card. As long as a user properly follows the provided DPI/SI specification in the kit, the card will present itself correctly in all drive software tools (i.e. DriveExplorer, Executive and AOPs) Custom cards behave no differently than any other card; As long as a user properly follows the provided DPI/SI specification in the kit, the card will present itself correctly in all drive SW tools (ie DriveExplorer, Executive and AOPs)

PowerFlex 750-Series Safety Option cards
Function Catalog # PF753 PF 755 Safety Category Notes Safe Torque Off S  Cat.3 and PL e /EN ISO SIL CL3 / IEC & EN 62061 1,2,3 Safe Speed Monitor S1 Cat. 4 and PL e / EN ISO 4,5,6 Prevents drive restarts after safety circuit is tripped Requires the use of any external safety relay to meet EN , Category 3 Removal of enable and safety jumpers required Reduce and safely monitor the speed of an application Safe Speed Monitor option card does not require use of an external safety relay Application of Safe Speed Monitor requires one of the Encoder Feedback cards below: Dual Incremental Encoder: DENC-1 Universal Feedback card : UFB-1

PowerFlex 750-Series AC Drives Auxiliary Power
24V DC Auxiliary Power Option Card Maintains control power when main power is removed Communication to the drive remains active Allows complete drive status and diagnostics to the controller Allows DeviceLogix to run to control inputs/outputs 24V DC power supply required Available in all frame sizes WEBEX SCRIPT: To provide drive control and communication in the event main power is removed, the PF 755 has a 24V Common DC Bus Auxiliary power supply option. Allows customers to maintain communication with drive

PowerFlex 750-Series AC Drives Inputs and Outputs
Embedded I/O 3 Digital Inputs 1 - selectable 24VDC or 115VAC 2 - 24VDC only Selectable sinking or sourcing 1 Digital Input standard 1 Relay Output Contact rated at 2 Amps Max 1 Transistor Output 24V DC 250mA Max Load 1 Analog Input Isolated, bipolar, differential, ±10V, 4-20 mA, 11 bit & sign, 88k ohm input impedance 1 Analog Output Bipolar, ±10V, 11 bit & sign, 2 k ohm min load 4-20 mA, 11 bit & sign, 400 ohm max load 1 PTC Input Option cards Multiple I/O options to support multiple voltages 24V DC 115V AC Control I/O features include Analog loss detection Timed outputs PTC input

PowerFlex 750 – Encoder Feedback options
Description Cat. No. PF 753 PF 755 Notes Single Incremental Encoder ENC-1  Dual Incremental Encoder DENC-1 1 Universal Feedback UFB-1 No 1,2,3 Notes: Using the Safe Speed Monitor card requires Dual Incremental Encoder or Universal Feedback option Homing and registration functions not supported when using Embedded Motion Control Instructions in Logix controllers (CIP Motion) – Must use Universal Feedback card Rotary Incremental, Linear, high resolution, Sine Cos (SC), Full Digital (FD), Heidenhain EnDat (2.1 and 2.2), Stegmann Hiperface, SSI, BiSS, “Temposonic”, “Stahl” Feedback. As we briefly mentioned, The PowerFlex 753 has fewer options for feedback than the PowerFlex 755. The 753 can only use a single or dual encoder for feedback. Where as the PowerFlex 755 can use both incremental feedback options along with the Universal Feedback card. The Universal feedback card is ideal for higher performance and /or positioning applications It’s important to note because this was a point of confusion with the launch of PowerFlex 755, a feedback device IS REQUIRED when using the Safe Speed Monitor option card on both drives.

PowerFlex 750-Series Communication Options
Cat No. 753 755 EtherNet/IP 20-COMM-E* √ Embedded port Dual-port EtherNet/IP ENETR ControlNet CNETC DeviceNet DNET Profibus DPV1 PBUS Profinet IO PNET future Modbus RTU 20-COMM-H* Metasys N2 P1 FLN LonWorks 20-COMM-L* BACnet/IP BNETIP Mobus/TCP 20-COMM-M* CANopen 20-COMM-K* ControlNet Fiber 20-COMM-Q* RS485 DF1 20-COMM-S* *PowerFlex 750-Series support existing 20-COMM communication cards with COMM carrier option. PowerFlex 750-Series support existing 20-COMM communication cards with communication adapter

PowerFlex 750-Series Drive Configuration
All PowerFlex 750-Series drives can be configured using: Drive HIM module CCW, DriveTools SP, DriveExplorer RSLogix 5000 Add-On Profiles —Premier Integration Seamless integration with Logix platform Automatic device Configuration (ADC) for PF755 Reduced Engineering and commissioning time Premier Integration: Reduced engineering and commissioning time with the AOPs, faceplates, add-on instructions, and fault and alarm screens More information on Premier Integration and CIP Motion capabilities can be found on the distributor Extranet: Premier Integration: Internal / External link Integrated Motion on EtherNet/IP (CIP Motion): Internal / External link PowerFlex 755 drives additionally can be configured using: RSLogix 5000 embedded instructions (CIP Motion) PowerFlex 755 native to RSLogix 5000 Program with motion control instructions CIP Motion technology from 1 to 2000 HP

PowerFlex 750 Configuration HIM/Assisted Start-Up
Easier to use with less key strokes than previous products Routine to help step through configuration of the drive HIM Startup menu displayed on initial power up and cleared once Startup is complete Questions prompt you through the routine and only expose configurations required for the application Leads you through loading motor data and configuring feedback and I/O Includes a Manual and Auto-tune procedure Resetting the drive to defaults and a power cycle initializes the routine What you need to know about the Assisted Start up This is the same routine that you’ve been using with the PowerFlex 755, has been improved to make it easier to configure your drive The wizard steps you through configuration of your drive on initial startup. This includes questions to help narrow down the configurations required for your application, prompts you for motor data and to configure your feed back and I/O. The HIM includes an auto tune procedure and a manual for reference. The set up will stay in the drive unless it is reset to default

Premier Integration – Customer Value
Use one software tool to configure the entire Logix / drive system Allows use of the same easy-to-use drive configuration Wizards used in DriveTools SP and DriveExplorer Drive diagnostic, fault, alarm and event information is integral to RSLogix 5000 All drive configurations are saved in the RSLogix project file and in the Logix controller Auto-generation of descriptive tag names Eliminates the need to enter individual tag descriptions Eliminates I/O addressing mismatch errors Auto-generation of respective tag data types Eliminates the need to convert from one data type to another Controller & drive network connections are configured at the same time Automatic Device Configuration (ADC) for PowerFlex 753 and 755 The primary customer benefit of v16 Integrated Drive Profiles is the reduction in development time. The 70% figure comes from a timed side-by-side comparison test that we conducted versus a competitor’s drive. {step through and read the bullets} Integrated add-on-profiles (AOPs) reduce drive system development time by as much as 70%* * Figure obtained from timed side-by-side drive configuration comparison testing

Automatic Device Configuration (ADC)
A v20 Logix-based feature that allows a user to configure their Logix system to automatically download a “large” device’s configuration - typically after it has been replaced Configuration data for “large” devices resides in the ACD file and the Logix controller, but the download was a manual process in v16-v19 Also compliments: Stratix 6000 & 8000 switches Automatically assigns IP Address (if desired for the application) Firmware Supervisor Flash the drive and/or peripherals (if desired for the application) v20 released January ‘12 Download button Add-On Profile (AOP) of desired drive in RSLogix 5000

Maintain Device Replacement Process
Animation 2:00 AM Configuration Flash Stratix 6000 / 8000 EtherNet/IP IP Address

PowerFlex 755 with CIP Motion
PowerFlex 755 is native to data structure in RSLogix 5000 Configuration Motion instruction-based programming Commissioning Diagnostics and drive maintenance Position, velocity, or torque control Motion instruction programming Positioning, gearing, camming, interpolation Synchronized drive control Simple and complex profile for 1 drive to 100+ drives Velocity Position with phase control Safety options SIL 3, Cat 4, PLe Safe Torque Off SIL 3, Cat 4, PLe Safe Speed Power range and voltage 0.75…1500 kW / 1…2000 Hp 400/480V, 600/690V

Packaging Options PowerFlex 750-Series PowerFlex 753 PowerFlex 755
Wall Mounted IP 20 / NEMA 1 ( 500 C) IP 54 / NEMA 12 ( 400 C) Flange Mount ( 400 C) IP 20 Front / IP54 Back ( 500 /400 C) PowerFlex 755 Floor Mounted IP 20 / NEMA1 ( 400 C) IP 54 / NEMA12 ( 400 C) Open Style IP 00 / NEMA Type 0 ( 400 C)

PowerFlex 750-Series Wall Mounted Drives
Enclosure and packaging options to meet most environmental requirements Open Type Cabinet Mount (40 C) IP00 / NEMA Type 0 Extra Protection Flange Mount (50° / 40°C) Front = IP00/IP20 & NEMA/UL Open Type, Back = IP66 & NEMA/UL Type 4X Extra Protection Wall Mount (40°C) IP54 & NEMA/UL Type 12 NEMA 1 Kit converts Open Type to NEMA/UL Type 1 Conformal coating is standard Power Ratings to 250 kW / 350 Hp

PowerFlex 755 Floor Mounted Drives
20G – Standard Floor Mount Drives 21G Standard Drive with Installed Option Bay 250 kW/350 Hp to 1500 kW/2000 Hp 400/480/600/690 VAC Highly Robust & Reliable Premium Serviceability, Diagnostics and Maintenance Fiber Optic Paralleling for noise immunity Segregated power and control wire channels Application Flexibility AC or Common DC Bus input Pre-Engineered Power Solutions for use with 20G Standard Drives Pre-Engineered Solutions Circuit Breaker or Disconnect Contactor Reactor Centerline Bus Saves Installation Time and Costs Eliminates Accessory Sizing and Installation Errors Reduces Cabinet Size and Flood Space UL Termination Kit is Not Required for Non-UL Applications

PowerFlex 755 Floor Mounted Drives
No protection against dust or water ingress Available as Modules and Kits OEMs System Integrators Packagers Installation in any cabinet style Vertical Mounting Horizontal Mounting Provides protection from Fingers (or similar objects) No protection against water Available as Complete Drives Centerline 2500 Style Cabinet Indoor Installations Requires Clean and dry cooling air Vertical Mounting Only 600 or 800 Mm Enclosures Provides protection from Dust Splashing water Available as complete drives Centerline 2500 style cabinet Indoor installations Moderately dusty environments Vertical mounting only Always 800 mm deep w/bottom entry for field wiring IP00 Enclosures IP20 Enclosures IP54 Enclosures Frame 8 with UL Termination Kit Frame 8 with Power Option bay Frame 8 Standard Drive Flexible Packaging Options for AC Input and DC Common Bus Drives

PowerFlex 755 IP00 Minimum Requirements
Requirements for UL Rated Drive Requirements for NON UL Rated Drive Minimum UL Requirements Power Structure Control POD Control Cable and 24 VDC Supply Cable UL Bus Bar Termination Kit Minimum Non UL Requirements Power Structure Control POD Control Cable and 24 VDC Supply Cable UL Bus Bar Termination Kit UL Termination Kit is Not Required for Non UL Applications

PowerFlex 755 IP00 Configuration
Frame 8 Power Sizes Frame 9 Power Sizes Frame 10 Power Sizes D545, 480 V, 450 Hp (ND) D1K0, 480 V, 900 Hp (ND) D1K5, 480 V, 1350 Hp (ND) Minimum Non UL Rated Parts Qty Description 20G11TD545 (AN0NNNNN) 1 485 Amp, 480 Volt Power Structure Control POD POD1-F8 PH1-F8 24 Volt DC Supply FCBL1-F8 Fiber Optic Control Pod Connection Minimum Non UL Rated Parts Qty Description 20G11TD545 (AN0NNNNN) 2 485 Amp, 480 Volt Power Structure Control POD 1 POD1-F8 PH1-F8 24 Volt DC Supply FCBL1-F8 Fiber Optic Control Pod Connection Minimum Non UL Rated Parts Qty Description 20G11TD545 (AN0NNNNN) 3 485 Amp, 480 Volt Power Structure Control POD 1 POD1-F8 PH1-F8 24 Volt DC Supply FCBL1-F8 Fiber Optic Control Pod Connection 1 2 3 1 2 3 Configured with Common Power, Control and Spare Component Sets

PowerFlex 755 Combined Line Ups
Coordinated CENTERLINE MCC Lineups CENTERLINE 2500 MCC CENTERLINE 2100 MCC Reduced foot print by 30 % or more Reduced installation time Eliminate components from system design Improved appearance and layout of MCC and drive panels rooms Standard Connection to 2500 MCC Reduced foot print by 30 % or more Reduced installation time Eliminate components from system design Improved appearance and layout of MCC and drive panels rooms Requires 2100 MCC Transition Section Strong Competitive Advantage with Coordinated Installations

PowerFlex 755 IP00 Mounting Accessories
Control Pod & Cables 24VDC supply Fiber Optic Cable Interface Kit UL Termination Kits AC Input Termination Kit DC Termination Kit AC Output Termination Kit Enclosure Mounting Kits Back Panel Mounting Kit Floor / Rail Mounting Kit Ventilation Kits Outlet / Top Duct Kit Inlet / Bottom Duct Kit Flexible and Complete IP00 Mounting Accessory Options

PowerFlex 755 – Combined Line Ups
Coordinated CENTERLINE MCC Lineups IP20 or IP54 Enclosures Reduced foot print by 30% or more Fit more in a control room or e-house Reduce floor space requirements Less heat generation Reduced installation time Eliminate need to pull expensive power wire from MCC feeders to VFDs Eliminate components from system design Eliminate a set of circuit breakers, disconnect, conduit, wire, etc. Improve appearance and layout of MCC and drive panels rooms Connects to either 2500 or MCC 2100 MCC requires connection section Available with blank MCC columns for panels, controls

Line Up vs Traditional Packaging
Total panel width of 7.4 meters plus spacing between panels Line Up vs Traditional Packaging Power Cabling Drive Panel 1 Drive Panel 2 Drive Panel 3 Drive Panel 4 Total panel width of 5.8 meters Footprint reduction approximately 30%. Eliminate expensive and time consuming power wiring between panels

PowerFlex 755 Floor Mounted
Voltage Frame 8 Frame 9 Frame 10 400 V 200 to 450 kW 400 to 900 kW 710 to 1400 kW 480 V 300 to 700 HP 600 to 1350 HP 1100 to 2000 HP 600 V 250 to 550 HP 500 to 1100 HP 1000 to 1500 HP 690 V 200 to 530 kW 450 to 1000 kW 900 to 1500 kW Common experience from low to high power Highly Robust & Reliable Conformal coating as standard Efficient cooling with use of external air (sealed cooling channel) Fiber Optic Paralleling Method Application Flexibility AC or Common DC Bus input NEMA 1, NEMA 12, Open Type IP00, IP20 and IP54 Enclosures Top and/or bottom cable entry Segregated power and control wire channels

PowerFlex 755 Floor Mounted
Easy to Install & Use Roll Out Design Adjustable Wire Terminations N-1 Operation Remote Mountable Control Chassis Easy to Maintain & Service Modular Design - Low MTTR Replaceable Surge Protectors Easy to Monitor & Diagnose Surge Protector & Fuse Feedback Blower / Fan Feedback Enhanced Sensing Smart Features for Extra Savings Integrated Fusing Built-In EMC Filtering Pre-Engineered Power Option Packages

PF 755 Floor Mounted: Design Details
Roll out design provides easy access for installation or service Field power wiring stays in place while unit is rolled out Drive assembly rolls out completely Option to roll out inverter only (converter & control stays in place)

PF 755 Floor Mounted: Basic Architecture
Modular construction provides easy, separate replacement of: Converter Inverter Capacitor Bank Blower Control Pod Circuit Boards Input Fuses Surge Protector Assembly The PowerFlex 755 floor mounted drive helps minimize production downtime with its modular design and low MTTR (Mean Time to Repair)

PF 755 Floor Mounted: Basic Architecture
Frame 8 is 1 (one) power structure Frame 9 is 2 (two) power structures Frame 10 is 3 (three) power structures Frame 8 350…700 Hp Frame 9 600…1350 Hp Frame 10 1100…2000 Hp

PowerFlex 755 Floor Mounted N-1 Functionality
Frame 9 and up combine parallel power structures to provide higher power ranges. Only one control pod is needed to operate these drives N-1 allows customers to run at a reduced capacity if one of the power structures fails. This capability also helps reintroduce the power structure after repair. Please note that the inoperable power core must be removed from the cabinet before power is restored to the remaining unit(s). Greater details provided on pages 423 to 425 of the Programming Manual (750-PM001C). Number 2 on our list is Parallel Power Structure Functionality Frame 9 has two parallel power structures In an over-simplified way of thinking it is two frame 8 inverters with one control. Our new technology for paralleling technology has advantages over previous generations of parallel power structure drives Our “N-1” technology allows a customer to keep his machine running at reduced capacity if a failure occurs in one power structure. We have a procedure for removing a power structure and running the drive at reduced current limits. We have a procedure for adding the power structure back into the drive after it is repaired. We have another procedure for “’Re-Rating” the drive, where you change the rating of the drive (not just the temporary lower current limit). We will publish full documentation in the Programming Manual and the Hardware Service Manual N-1 Maximizes Application Uptime

PF 755 Floor Mounted - Configuration
Overall drive rating automatically determined (at every power up) by sum of individual drive sections Detection of change results in prompting user to make decision Keep original configuration? Reconfigure as smaller system? N-1 feature for continued operation with faulted or failed drive sections Run at partial application load Design system with extra drive capacity and run at full application load Choice of actions when a section stops working Fault Coast, Fault Ramp Stop, Continue Simple, Flexible, and Error Free Parallel Configurations

PF 755 Floor Mounted - Configuration
Can be configured and controlled using same software and tools as current 750-Series drives RSLogix 5000 AOPs and auto device configuration Embedded instructions (CIP Motion) DriveTools & DriveExplorer Consistent features and firmware throughout Series Differences Main Control Board Additional Parameters for High Power Architecture Converters (Port 10) Inverters (Port 11) Can be configured and controlled using same software and tools as current 750-Series drives Consistent features and firmware throughout series What’s the same? Behavior / Performance Option Modules Firmware Features Parameter Names & Numbers Firmware Revision Numbers Tools and HIMs What’s different? Main Control Board Additional Parameters for Paralleling Converters (Port 10) Inverters (Port 11)

PF 755 Floor Mounted - Design Details
600 mm and 800 mm cabinet depths Roll out design Provides generous room to perform wiring terminations Flexible wiring options Top Entry / Exit Bottom Entry / Exit Combination of Top/Bottom Adjustable L Brackets provide flexibility in cable locations Top conduit plate Ground Connections Side bus bars Bottom conduit plate

PF 755 Floor Mounted - Design Details
Sealed cooling channel uses external air for main cooling Reduces electrical component exposure to contamination from environmental elements High volume fan pulls air into cooling channel Forked fin heat sink helps dissipate heat

PowerFlex 750-Series AC Drives Conformal Coating Standard
Standard on all PowerFlex 750-Series drives In harsh environments increases drive reliability Protects components with micro lead spacings which are otherwise vulnerable to dust and moisture build up Without coating, unintentional conductive paths can be formed, leading to circuit failure Enclosures must still be considered in the overall application of a drive Conformal coating can help maintain the reliability of a drive in harsh environments, like aggressive gases, humidity and contamination A printed circuit board (PCB) with conformal coating protects components with micro lead spacings which are otherwise vulnerable to dust and moisture build up. Without coating, unintentional conductive paths can be formed, leading to circuit failure. While this approach provides more protection than an uncoated PCB, other factors must be considered in the overall application of a drive. Blue area in image indicates the conformal coating Conformal coating does not change environmental rating See Conformal Coating for Variable Speed Drives white paper for more information

PowerFlex 750-Series AC Drives Predictive Diagnostics
The PowerFlex 750-Series can be programmed to keep track of information that affects the life of its cooling fans and relay outputs, as well as customer motor and system bearings Provides data on estimated life expectancy for fans and relays Provides configuration for customer motor and system bearing data for drive monitoring Provide advanced notification to help prevent unplanned downtime Real time data provides actual time stamping from the real-time clock Can configure and retrieve data via HIM, software tools, and RSLogix 5000 Information can be transferred to the controller as I/O tags Slide says it all….

Heatsink Fan Example These parameters are in the Protection file and Predictive Maintenance group You can adjust 488 [HSFan Derate]. A lower value will cause the model to calculate an accelerated life cycle. You can adjust 492 [HSFan EventLevel] to set the trip point for the event. You can set 493 [HSFam EventActn] to select the drive’s response to the exception event. Humans or controllers can monitor 491 [HSFan RemainLife] to see the running remaining time remaining remaining in the predicted life cycle of the fan. The end result is you can predict when to replace the fan, thus avoiding unpredicted down time.

Digital Output Contact Example
These parameters are in the Feedback & I/O file and RO (Relay Output) Predictive Maintenance group Adjust 286 [RO0 Load Type] to select the load type (resistive or inductive). Set 287 [RO0 Load Amps] to the current drawn by the load. Set 291 [RO0 LifeEvntLvl] to set the trip point for the event. Set 292 [RO0 LifeEvntActn] to select the drive’s response to the exception event. Humans or controllers can monitor 290[RO0 RemainLife] to see the numbers of cycles remaining in the predicted life cycle of the contacts. The end result is you can predict when to replace the fan, thus avoiding unpredicted down time.

PowerFlex 750-Series AC Drives - Reliability
Thermal management algorithm Increasing Drive Reliability Lowers IGBT Junction Temperature Peaks during High Load Conditions The PowerFlex 750-Series has an improved thermal management algorithm which provides real-time calculation of IGBT stress based on drive and application variables to provide improved reliability.

PowerFlex 750-Series AC Drives DeviceLogix
Standard feature on PF750-Series Embedded Logic Control for I/O Processing Changing Dynamic Gains and Limits, etc. Allows Customization of Drive Control for Applications Stand Alone Complimentary to supervisory control Drive can make decisions in case of loss of communication with a controller Programmed with Drive Software Tools DriveExplorer v6.02 (and higher) DriveTools SP v5.02 (and higher) RSLogix 5000 Drive AOPs v3.01(and higher) WEBEX SCRIPT: The PowerFlex 750 Series has DeviceLogix embedded control technology that controls outputs and manages status information onboard the drive. This is ideal for simple applications that may require stand alone control. DeviceLogix gives our customers the ability to customize drive control for their application without an external controller or firmware enhancement. It is supported with the latest versions of Drive Explorer, Drive Tools, and RSLogix 5000 Drive Add On Profiles.

PowerFlex 755 Floor Mounted Installation & Removal Accessories
Roll-Out Cart designed specifically for PowerFlex floor mounted drives Ordered separately Can use other commercially available equipment Must meet requirements for weight and center of gravity information provided by Rockwell Automation Safe handling according to customer’s policies and procedures Roll-Out Cart is highly recommended ! Don’t Forget to order one!

PowerFlex 755 Floor Mounted Drive Roll Out Cart
Guide rails (left and right) “Stop and Lock” plate Safety Clips Left / Right Alignment Guide Height adjustment ( 0 – 6” tall curb) Threaded hardware for fine adjustment Spacers for rough adjustment Steel casters 360 Deg. swivel Locking type

PowerFlex® 750-Series - Certifications
The PowerFlex 750-Series meets worldwide standards and certifications for a wide variety of applications Certification Current Future NEMA Frames 1 to 10 UL cUL SEMI F47 RoHS --- All Frames by 12/2012 GOST-R CE C-TICK KCC Select Ratings12/2012

PowerFlex® 750-Series - Certifications
The PowerFlex 750-Series meets worldwide standards and certifications for a wide variety of applications Certification Current Future TUV FS ISO/EN (EN954-1) Frames 1 to 10 ABS Frames 2 to 8 Frames 1, 9,10 by 12/2012 Lloyd’s Register RINA EN Low Voltage EN

PowerFlex® 750-Series RoHS Compliance
RoHS 1 – Effective 2006 Did not require compliance for LV Drives Restricts the use of six hazardous materials PF750-Series products use RoHS Compliant Materials RoHS 2 – Effective 2011 LV Drive now are required to comply Has the same restricted materials and limits. Requires Documentable compliance by 2017 Certification Documentation Process Started All RA LV Drives targeted compliant by 2015 RoHS 2 also referred to Enhanced RoHS. Noteworthy that RoHS applies to packaging, literature labels and the like. Also applies to things like inspector’s lacquer used on torqued bolts. Sample Letter of Certification PF750-Series RoHS 2 Certification will be complete December 2012 V 1.01

Additional Information
PowerFlex® 750-Series AC Drive Links PowerFlex 750-Series Product Profile 750-PP001 PowerFlex 750-Series Technical Data 750-TD001 PowerFlex 750-Series Installation Instructions 750-IN001 PowerFlex 750-Series Programming Manual 750-PM001 Firmware Updates Web Link PowerFlex Family Selection Guide PFLEX-SG002 PowerFlex Family Brochure PFLEX-BR008

PowerFlex 750-Series AC Drives

Similar presentations

Presentation on theme: "PowerFlex 750-Series AC Drives"— Presentation transcript:

Similar presentations

About project

Feedback

Log in

Auth with social network:

PowerFlex 750-Series AC Drives

Similar presentations

Presentation on theme: "PowerFlex 750-Series AC Drives"— Presentation transcript:

Similar presentations

About project

Feedback