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Agriboard Industries Transforming renewable agricultural resources into environmentally engineered structural insulated panels
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Who is Agriboard Industries? Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development Patented Process & Machinery Headquarters in Wichita, KS Factory Near Wichita Falls, TX Manufacturer of High Performance Structurally Insulated Panels (SIP) Much Stronger than Foam SIPs 2-1/2 Hour Fire Rating Blast Resistant DoD Rating Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development Patented Process & Machinery Headquarters in Wichita, KS Factory Near Wichita Falls, TX Manufacturer of High Performance Structurally Insulated Panels (SIP) Much Stronger than Foam SIPs 2-1/2 Hour Fire Rating Blast Resistant DoD Rating
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Optimize Energy Performance High Energy Efficiency Performance Optimize Energy Performance High Energy Efficiency Performance Agriboard Panel vs Stick Bldg Envelope 7x Tighter 40-50% Utility Savings Agriboard Panel vs Stick Bldg Envelope 7x Tighter 40-50% Utility Savings Agriboard SIP
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Construction Waste Management Divert Construction Debris from Landfills Construction Waste Management Divert Construction Debris from Landfills Agriboard Panel = Near “0” Construction Debris Agriboard SIP
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Acoustic Environment/Noise Control Appropriate Acoustics for User Privacy & Comfort Minimize Environmental Noise Acoustic Environment/Noise Control Appropriate Acoustics for User Privacy & Comfort Minimize Environmental Noise Agriboard Panel = Great Sound Absorption Agriboard SIP
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Straw Bales Conveyed to Cleaning Station Agriboard Panel Production Process
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Removes Dirt and Debris Straw enters de-flaker & straw walker
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Control Center Moisture Content for Density Control Borate Addition for Pest / Mold Resistance Temperature for Sterilization & Bonding Ram Pressure for Panel Strength Panel Thickness for Dimensional Accuracy Control Center Moisture Content for Density Control Borate Addition for Pest / Mold Resistance Temperature for Sterilization & Bonding Ram Pressure for Panel Strength Panel Thickness for Dimensional Accuracy Control Center Agriboard Panel Production Process
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Ram Face Die Creates four 1” Wire Chases in Straw Core Chases Spaced 8” – 8” – 16” – 8” – 8” Ram Face Die Creates four 1” Wire Chases in Straw Core Chases Spaced 8” – 8” – 16” – 8” – 8” Agriboard Panel Production Process
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Panel Cutter & Density Checkpoint Cut to Design Specs to Meet Customer’s needs Cut to Design Length Based on Customer Requirements Agriboard Panel Production Process
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Engineered Lumber is Key to Agriboard Strength WINNER! +257%+296%+169%+7% Bending Stress psi Shear Stress psi Compres- sive Stress psi Mod of Elasticity psi #2 Spruce Pine Fir 8751351,1501,400,000 1.5E Timber- strand TM 2,2504001,9501,500,000
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Agriboard Panel Production Process 1 st Adhesive Layer
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Agriboard Panel Production Process 1 st Agri-Core Layer Set into Pan
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Agriboard Panel Production Process 2 nd Agri-Core Layer Inserted into Pan 2 nd Adhesive Layer Applied
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Agriboard Panel Production Process Adhesive Applied to Profile Edges for Strength & Water Proof Seal 3 rd Adhesive Layer Applied Between Agri-Core & Top OSB Layer
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Agriboard Panel Production Process Final Agriboard Panel Assembly Oriented Strand Board (OSB) Cover is Squared, Glued & Nailed Final Agriboard Panel Assembly Oriented Strand Board (OSB) Cover is Squared, Glued & Nailed
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Agriboard Panel Production Process Panel Adhesive Layers Cure in Pod Press
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Agriboard Panel Production Process (CNC) Computer Numeric Control Router Machines Openings for Doors, Windows & Electrical Boxes
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Agriboard Panel Composite = Superior Properties Loadbearing: 8’ x 24’ vertical or horizontal ASTM E-72 & AC-04 Continuous & Point Loading: Axial, Transverse, Racking Curtain Wall on Red Iron is EZ Installation NO Girts and Few X-Braces Exact A&E Design Specs & Tolerances Engineered, Manufactured & QC Inspected Weight: 4-3/8” @ 9 lbs/sf 7-7/8” @ 14 lbs/sf Loadbearing: 8’ x 24’ vertical or horizontal ASTM E-72 & AC-04 Continuous & Point Loading: Axial, Transverse, Racking Curtain Wall on Red Iron is EZ Installation NO Girts and Few X-Braces Exact A&E Design Specs & Tolerances Engineered, Manufactured & QC Inspected Weight: 4-3/8” @ 9 lbs/sf 7-7/8” @ 14 lbs/sf
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Agriboard Saves $s in Construction Cost Agriboard SAVES YOU TIME AND MONEY IN LABOR MAN- HOURS Precast Tiltwall Agriboard Panel is 3 times faster Concrete Block Agriboard Panel is 8 times faster Metal Framing - 4" Agriboard Panel is 3.5 times faster Metal Framing - 6" Agriboard Panel is 4 times faster Wood Framing - 4" Agriboard Panel is 3 times faster Wood Framing - 6" Agriboard Panel is 4 times faster Agriboard SAVES YOU TIME AND MONEY IN LABOR MAN- HOURS Precast Tiltwall Agriboard Panel is 3 times faster Concrete Block Agriboard Panel is 8 times faster Metal Framing - 4" Agriboard Panel is 3.5 times faster Metal Framing - 6" Agriboard Panel is 4 times faster Wood Framing - 4" Agriboard Panel is 3 times faster Wood Framing - 6" Agriboard Panel is 4 times faster
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Tight Construction 7 Times Less Air Leakage than Stick-Built Fire Resistant: 2+ Hr. Rating for Straw Core ASTM E119 2-1/2 Hr. Rating for OSB Panels ASTM C729 Sec 14 – Smoldering Combustion Tight Construction 7 Times Less Air Leakage than Stick-Built Fire Resistant: 2+ Hr. Rating for Straw Core ASTM E119 2-1/2 Hr. Rating for OSB Panels ASTM C729 Sec 14 – Smoldering Combustion Agriboard Panel Composite = Superior Properties
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Agriboard Fire Rating Test E-119 Fire Test After 2-1/2 Hr Exposure Agriboard Panel
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Mold, Black Mold & Fungi Resistant ASTM C739 Sec 11 Moisture Vapor Sorption ASTM C739 Sec 12 Odor Emission ASTM C739 Sec 13 Corrosiveness ASTM C739 Sec 9 Mold, Black Mold & Fungi Resistant ASTM C739 Sec 11 Moisture Vapor Sorption ASTM C739 Sec 12 Odor Emission ASTM C739 Sec 13 Corrosiveness ASTM C739 Sec 9 Agriboard Panel Composite = Superior Properties
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Agriboard = LEED EA Pre 2: Minimum Energy Performance EA 1: Reduced Energy Costs MR 5.1: Manufactured Regionally MR 5.2: Harvested Regionally MR 6: Rapidly Renewable EQ 4.4: Low Emitting Materials (wood composite) ID 1.1: Low Construction Waste ID 1.2: Exceed Regional Material Threshold EA Pre 2: Minimum Energy Performance EA 1: Reduced Energy Costs MR 5.1: Manufactured Regionally MR 5.2: Harvested Regionally MR 6: Rapidly Renewable EQ 4.4: Low Emitting Materials (wood composite) ID 1.1: Low Construction Waste ID 1.2: Exceed Regional Material Threshold
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Examples & Construction Details Agriboard
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Agriboard Quick Construction Installation Carriage Head Bolt thru Agriboard Panel to Steel Frame Clean Layout - Few Girts Few X-Braces Installation Carriage Head Bolt thru Agriboard Panel to Steel Frame Clean Layout - Few Girts Few X-Braces Curtain Wall
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Agriboard Quick Construction Agriboard Panels Accept Any Cladding Curtain Wall
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Agri-Panel Quick Construction 50,000 sq. ft. Building Set up in 5 Days Panels Engineered to Meet Design Requirements 50,000 sq. ft. Building Set up in 5 Days Panels Engineered to Meet Design Requirements Curtain Wall
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Agriboard Quick Construction Lifting Devices Skytrack for Lower Floors Crane for Higher Elevations Lifting Devices Skytrack for Lower Floors Crane for Higher Elevations Curtain Wall
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Agriboard at Fort Hood
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“Agriboard offers Fort Hood many benefits not found in other exterior wall systems. The combination of energy efficiency and renewable resource content offers multiple SPiRiT/LEED certification credits. The ease of installation and the reduction in construction time makes Agriboard preferred to traditional construction methods.” Jeff Salmon, Directorate of Public Works-Environmental Division, Fort Hood, Texas “Agriboard offers Fort Hood many benefits not found in other exterior wall systems. The combination of energy efficiency and renewable resource content offers multiple SPiRiT/LEED certification credits. The ease of installation and the reduction in construction time makes Agriboard preferred to traditional construction methods.” Jeff Salmon, Directorate of Public Works-Environmental Division, Fort Hood, Texas
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Agriboard Wachovia
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Agriboard Team
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TO: JEFF CRIPPEN FROM: MIKE OMAN DATE: JULY 13, 2006 SUBJECT: AGRIBOARD RECOGNITION I would like to take this opportunity to express my appreciation for the quality and installation of the Agriboard system on the Wachovia Bank Casa Linda project. Being that this was my first experience with the system, I was impressed with the design and manufacturing of the panels along with their structural integrity. Equally impressive is how the panels are designed for installation. With my lack of experience in the system I was anticipating some difficulty making panel connections. However, the design and the quality in manufacturing made installation seem simple. I would also like to recognize the efforts of Dawn Morgan, Paul Pittman and Jim Murphy. Dawn’s knowledge of the design for this project along with her pre-construction coordination was a valuable asset. Paul, Jim and the Agriboard crew members headed the installation with assistance from Turner’s subcontractor’s Marek Brothers and Tippen Steel. As we encountered some obstacles in concrete variances and conflicts with steel, the experience of the Agriboard crew proved valuable in keeping this project on schedule. I witnessed this to be a true team effort between Agriboard and Turner. It is my pleasure to have worked with your team and look forward to any future projects. TURNER CONSTRUCTION MIKE OMAN Project Superintendent – Wachovia Casa Linda
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Agriboard Industries For those who build responsibly Agriboard Industries For those who build responsibly Sustainable Building for the 21 st Century Transforming Renewable Agricultural Resources into Environmentally Engineered Structural Insulated Panels Transforming Renewable Agricultural Resources into Environmentally Engineered Structural Insulated Panels
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