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CLARIFIERS Prepared By Michigan Department of Environmental Quality

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Presentation on theme: "CLARIFIERS Prepared By Michigan Department of Environmental Quality"— Presentation transcript:

1 CLARIFIERS Prepared By Michigan Department of Environmental Quality
Operator Training and Certification Unit

2 Provide Quiescent Area
CLARIFIERS Clarifiers Sedimentation Basins Settling Tanks Provide Quiescent Area Separation of Solids Settleable Floatable

3 Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier

4 Stoke’s Law 2(p - po)g 9n (d/2)2 VF = VF = Fall Velocity
(p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle

5 Remember the Removal Efficiency Depends on Several Factors
Stoke’s Law Forget the Formula Remember the Removal Efficiency Depends on Several Factors VF = Fall Velocity (p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle

6 Particle Size versus Settling Time
mm Order of Size Time to Settle 1.0 Coarse Sand 3 Seconds 0.1 Fine Sand 38 Seconds 0.01 Silt 33 Minutes 0.001 Bacteria 55 Hours 0.0001 Colloidal 230 Days 6.3 Years

7 Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier

8 Remember the Removal Efficiency Depends on Several Factors
Stoke’s Law Forget the Formula Remember the Removal Efficiency Depends on Several Factors VF = Fall Velocity (p - po) = Density difference between particle and water n = viscosity of water g = gravitational acceleration constant d = diameter of the particle

9 Solids Settle More Readily in Warm Water
Settling Rate Cold Water More Dense More Viscous Warm Water Less Dense Less Viscous Solids Settle More Readily in Warm Water Than in Cold Water Warm Water - Greater Efficiency of Clarification Cool Water- Less Efficiency of Clarification

10 Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier

11 Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Surface Area Depth Hydraulic Loading Solids Loading

12 Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Surface Area Depth Hydraulic Loading Solids Loading Design Operation Maintenance

13 Clarifiers Efficiency of Solids Removal Related To:
3. Characteristics of the Clarifier Flow Characteristics in the Clarifier Flow Must be Dispersed Evenly Throughout

14 Clarifier Short Circuiting
Higher Flow (Horizontal Velocity) in One Part of Tank Density Currents Currents Within the Tank Carry Solids Through the Tank.  Not the Same as Excessive Hydraulic Load (Detention Time vs. Fall Velocity)

15 Clarifier Short Circuiting
Causes Missing or poor influent baffling

16 Clarifier Short Circuiting
Causes Missing or poor influent baffling

17 Clarifier Short Circuiting
Causes Missing or poor influent baffling

18 Clarifier Short Circuiting
Causes Uneven effluent weirs Plant growth or thrash in effluent weirs

19 Clarifier Short Circuiting
Causes Temperature stratification between influent & clarifier water temperatures.

20 Clarifier Short Circuiting
Monitoring for Short Circuiting Visual Observation Flow Over Weir Solids Over Weir

21 Clarifier Short Circuiting
Monitoring for Short Circuiting Dye Testing

22 Clarifier Short Circuiting
Higher Flow (Horizontal Velocity) in One Part of Tank Density Currents

23 Clarifier Short Circuiting
Causes Missing or poor influent baffling Uneven effluent weirs Plant growth or thrash in effluent weirs Temperature stratification between influent & clarifier water temperatures.

24 Clarifiers Efficiency of Solids Removal Related To:
1. Characteristics of the Solids 2. Characteristics of the Water 3. Characteristics of the Clarifier

25 Clarifiers Types of Clarifiers Inclined Plate Rectangular Circular
(Lamella) Rectangular Circular

26 Inclined Plate (Lamella)

27 Types of Clarifiers – Inclined Plate (Lamella)
Distribution Orifice Discharge Flumes Feed Box Overflow Box Flocculation Tank Flash Mix Tank Coagulant Feed Clarifier Effluent Clarifier Influent Inclined Plates Sludge Hopper Sludge Discharge

28 Types of Clarifiers – Inclined Plate (Lamella)

29 Types of Clarifiers – Inclined Plate (Lamella)
Increased settling efficiency due to increased surface area Smaller Area Needed for Installation

30 Types of Clarifiers – Inclined Plate (Lamella)
Increased settling efficiency due to increased surface area Smaller Area Needed for Installation

31 Types of Clarifiers – Inclined Plate (Lamella)
Seldom Used With Organic Wastes Biological Growths Reduce Efficiency Mostly Industrial Applications

32 Rectangular Clarifiers

33 Types of Clarifiers – Rectangular
Effluent Weir Drive Unit Inlet Baffle Scum Trough Effluent Launder Flights Inlet Drive Gear Idler Sprockets Drive Chain Sludge Trough Sludge Withdrawal Pipe

34 Types of Clarifiers – Rectangular
Inlet Baffle Inlet

35 Types of Clarifiers – Rectangular
Influent baffling

36 Types of Clarifiers – Rectangular
Settleable Floatable

37 Types of Clarifiers – Rectangular
Effluent Weir Effluent Launder Effluent

38 Types of Clarifiers – Rectangular
Settleable Floatable

39 Types of Clarifiers – Rectangular
Solids Removal Mechanism Rails

40 Types of Clarifiers – Rectangular
Drive Unit Drive Gear Idler Sprockets Drive Chain

41 Types of Clarifiers – Rectangular
Flights

42 Types of Clarifiers – Rectangular
Flights Rails

43 Types of Clarifiers – Rectangular
Wear Shoes Rails

44 Types of Clarifiers – Rectangular
Wear Shoes Rails Prevent Wear on the Flights Where They Contact the Rails Transfer Wear to the Shoe Instead of the Flights

45 Types of Clarifiers – Rectangular
Flights Sludge Sludge Trough Sludge Withdrawal Pipe

46 Types of Clarifiers – Rectangular

47 Types of Clarifiers – Rectangular
Scum Removal Scum Trough Flights Scum

48 Types of Clarifiers – Rectangular
Scum Removal

49 Types of Clarifiers – Rectangular
Scum Removal

50 Types of Clarifiers – Rectangular
Effluent Weir Effluent Launder Effluent

51 Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Flow = Velocity X Area

52 Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Flow = Velocity X Area As Flow Increases, Area Increases And As Area Increases, Velocity Decreases

53 Types of Clarifiers – Rectangular
Effluent Weir – “V Notch” Helps Keep Velocity Constant Reduces Solids Build-up Behind Weir

54 Types of Clarifiers – Rectangular
Effluent Weirs Single Weir Finger Weirs

55 Types of Clarifiers – Rectangular
Effluent Weirs

56 Types of Clarifiers – Rectangular
Effluent Weir Drive Unit Inlet Baffle Scum Trough Effluent Launder Flights Inlet Drive Gear Idler Sprockets Drive Chain Sludge Trough Sludge Withdrawal Pipe

57 Secondary Rectangular Clarifiers – Most Important
Monitor for Short Circuiting Visual Observation Flow Over Weir Solids Over Weir Dye Testing Consider Baffles

58 Circular Clarifiers

59 Circular Clarifier

60 Circular Clarifier Influent typically enters the basin from the center rather than from one end. 

61 Circular Clarifier Influent typically enters the basin from the center rather than from one end.  Influent

62 A Circular Baffle Directs Flow
Circular Clarifier A Circular Baffle Directs Flow  Center Baffle Influent

63 A Circular Baffle Directs Flow
Circular Clarifier A Circular Baffle Directs Flow 

64 Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping
Center Baffle Influent Sludge Plow Sludge Sump

65 Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping 

66 Circular Clarifier Solids Settle Scraped to Sump Removed by Pumping 

67 Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum  Scum Baffle Drive Unit Skimmer Arm Influent

68 Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum 

69 Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum 

70 Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum 

71 Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum
Circular Clarifier Drive Mechanism Also Drives Skimmer Arm to Remove Floating Scum 

72 Circular Clarifier The Water Flows to the Effluent Weir Around the Circumference of the Clarifier  Effluent Weir Center Baffle Influent Sludge Plow Sludge Sump

73 Circular Clarifier Outlet
Scum Baffle Effluent Weir Effluent Launder Effluent Circular Clarifier Outlet

74 1 2 3 The Launder and Weir May Be Outer Wall Inner Wall Suspended
Outer Wall Inner Wall Suspended In Clarifier

75 Effluent Launder/Weir Inside Clarifier (#2) Can Create Water Current
Loss of solids over weir. Baffles used to redirect & slow water currents.

76 Other Clarifier Baffles
STAMFORD BAFFLE MC KINNEY BAFFLE

77 Clarifier Short Circuiting
Missing or poor effluent baffling Uneven effluent weirs Plant growth or thrash in effluent weirs Temperature stratification between influent & clarifier water temperatures.

78 Clarifier Variations

79 Circular Sludge Collection and Skimming
Clarifier Variations Rectangular Tank Circular Sludge Collection and Skimming “Squirqular” Clarifier

80 Clarifier Variations Peripheral Feed Peripheral Discharge

81 Clarifier Variations Peripheral Feed Center Discharge

82 Clarifier Variations Radial Discharge Peripheral Feed

83 Clarifier Variations Tow Bro Clarifier

84 Clarifier Variations Spiral Sludge Collector

85 Clarifier Variations Telescoping Valves for RAS Return

86 Each Designed to Address Particular Concern
Clarifier Variations Many Others Each Designed to Address Particular Concern

87 Routine Inspection & Maintenance
Clarifier Operation Routine Inspection & Maintenance Drive Mechanism Lubrication (Manufacturers Specs.) Observe Proper Operation (2/Day)

88 Clarifier Operation Sludge Judge Daily (Each Shift)

89 Clarifier Operation Rectangular Clarifiers Sludge Collection System
Operating Smoothly Floating Sludge Frequent Shear Pin or Breaker Failure Circular Clarifiers Skimmer/Sludge Collector Operating Smoothly Scum Trough Plugged

90 Clarifier Operation Cleaning Weirs – Launder - Center Well

91 Clarifier Operation The Hard Way The Easy Way

92 Clarifier Operation

93 Clarifier Operation Limit Growth ?

94 Clarifier Operation Limit Growth ?
Covers Block Sunlight Limits Algae Growth

95 Clarifier Operation Limit Growth ?
Covers Block Sunlight Limits Algae Growth Provides Cold Weather Protection

96 Clarifier Operation Monitoring for Short Circuiting Visual Observation
Flow Over Weir Solids Over Weir Dye Testing

97 Routine Inspection & Maintenance
Clarifier Operation Routine Inspection & Maintenance Sludge Judge Daily (Each Shift) Cleaning Monitoring for Short Circuiting

98 Calculating and Monitoring Loading
Clarifier Operation Also Includes Calculating and Monitoring Loading Detention Time Surface Overflow Rate Weir Overflow Rate Solids Loading Rate

99 CLARIFIERS Prepared By Michigan Department of Environmental Quality
Operator Training and Certification Unit


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