1. SIRIUS Motor Management
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As information material for our customers, we particularly recommend the “Conversion flyer” and the product brochure.
SIMOCODE pro
SIRIUS Motor Management

2. What Can SIMOCODE Pro Provide
Market Position
Protection
Monitor Data
Remote Control
Motor
Local Control
Local Logic
Local I/O

3. M Traditional FVNR with HOA H O A OL M OL Auto Disc START STOP M
Market Position
START
H O A
STOP OL M M
PLC Output
PLC Input M
PLC Input OL
PLC Input
Auto
PLC Input
Disc
PLC Input
Motor Current

4. Standard Applications
Market Position
Air Handling
Pumps
Conveyor belts
Compressors

5. Standard Applications
Market Position
Fans
Mixers
Stone-crusher mills
Milling machines

6. I/O solutions, communication-capable Motor management systems
Market Position
Yesterday
SIMOCODE-DP – the standard
Market Position €
I/O solutions, communication-capable
Motor management systems
SIMOCODE-DP
Sound price/performance
 Smaller Function scope Larger 

7. I/O solutions, communication-capable Motor management systems
Market Position
Market Position $
I/O solutions, communication-capable
Motor management systems
Expanded functions
SIMOCODE-DP
Reduced price
New requirements
 Smaller Function scope Larger 

8. Expanded customized functions
Market Position
Market Position $
SIMOCODE pro V
SIMOCODE-DP
SIMOCODE pro C
Expanded customized functions
 Smaller Function scope Larger 

9. The System Up to 80 % of all present SIMOCODE-DP applications
SIMOCODE pro C – Compact
The compact system for:
Direct starters and
Reversing starters
System
Up to 80 % of all present
SIMOCODE-DP applications
at a price reduction of 20 %.

10. The System SIMOCODE pro V – Variable All control functions and
The variable system with:
All control functions and
Variably expandable additional functions
System
Note: SIMOCODE pro V is downward-compatible with SIMOCODE pro C and, in addition to all SIMOCODE pro C functions, offers many additional functions. The parameterization of SIMOCODE pro C can be adopted unchanged.

11. SIMOCODE pro
The Functions

12. Comprehensive motor starter protection
The Functions
Based on SIMOCODE-DP.
SIMOCODE pro is a flexible and modular motor management system for motors used in low-voltage applications.
Functions
SIMOCODE pro integrates the following features in only one system:
Multifunctional electronic motor protection
Flexible software for motor control
Detailed operating, service and diagnostics data
Communication via PROFIBUS-DP
All functions known from SIMOCODE-DP have been revised and improved in terms of flexibility. Many new functions have been integrated.
Comprehensive motor starter protection
+ flexible control!

13. The Functions More functions than ever before.
Protective functions
Overload protection (Class )
Thermistor motor protection
Control functions
Direct online starter
Reversing starter
Star-delta starter
Star-delta starter with reversal of rotational direction
Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction
Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction
Solenoid valve actuation
Positioner actuation
Soft starter actuation
Soft starter actuation with reversal of rotational direction
Functions
Phase failure monitoring
Unbalance protection
Stall protection
Earth-fault monitoring
Monitoring of current limit values
Monitoring of operating hours
Monitoring of motor stop times
Number-of-starts monitoring
Etc.
Expanded monitoring functions:
Temperature monitoring Pt100/ Pt1000
Voltage monitoring
Power monitoring
Cos-phi monitoring
Phase sequence detection
Input, output and monitoring /4-20 mA signal
Measuring curves recording
Protective and monitoring functions
Almost all protective and monitoring functions are now designed as multi-step solutions (advance warning and fault) and offer a delay option.
Control functions
The control functions known from SIMOCODE-DP
+ new control functions (refer to the next page).
Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and
Standard functions (power failure monitoring, emergency start, external faults ...)

14. The Functions What‘s New. Protective functions
Overload protection (Class )
Thermistor motor protection
Control functions
Direct online starter
Reversing starter
Star-delta starter
Star-delta starter with reversal of rotational direction
Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction
Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction
Solenoid valve actuation
Positioner actuation
Soft starter actuation
Soft starter actuation with reversal of rotational direction
Functions
Phase failure monitoring
Unbalance protection
Stall protection
Earth-fault monitoring
Monitoring of current limit values
Monitoring of operating hours
Monitoring of motor stop times
Numbers-of-starts monitoring
Etc.
Expanded monitoring functions:
Temperature monitoring Pt100/ Pt1000
Voltage monitoring
Power monitoring
Cos-phi monitoring
Phase sequence detection
Input, output and monitoring 0/4-20 mA signal
Measuring curves recording
Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and
Standard functions (power failure monitoring, emergency start, external faults ...)

15. The Data Even more detailed information on the motor starter. The data
Operating data
Motor switching state
(on, off, left, right, slow, fast)
Current in phase 1, 2, 3 and max. current
Voltage in phase 1, 2, 3
Effective power
Apparent power
Power factor
Phase unbalance
Phase sequence
Time to trip
Motor model heating
Remaining motor cooling time
Temperature (e.g. motor temperature)
Current analog signal value
Etc.
Service data
 Motor operating hours
Motor stop times
Number of motor starts
Number of overload trips
Unit-internal storage of comments
Unit operating hours
Etc.
Data
Diagnostics data
 Numerous detailed early warning and fault messages, also for further processing within the device or the control system
Device-internal fault logging with time stamp
Time stamp marking of individually selectable status, warning and fault messages
Value of the last tripping current
Checkback faults (e.g. no current flow in the main current circuit after ON control command)
Etc.
Communication
12 Mbps , automatic baud rate detection
Time synchronization
Cyclic and acyclic services
The data
With these data, you receive an even more comprehensive picture of your motor feeder and are always up-to-date. The additionally integrated maintenance-relevant functions support the maintenance and service personnel.

16. The Data What‘s New. Operating data Motor switching state
(on, off, left, right, slow, fast)
Current in phase 1, 2, 3 and max. current
Voltage in phase 1, 2, 3
Effective power
Apparent power
Power factor
Phase unbalance
Phase sequence
Time to trip
Motor model heating
Remaining motor cooling time
Temperature (e.g. motor temperature)
Current analog signal value
Etc.
Service data
 Motor operating hours
Motor stop times
Number of motor starts
Number of overload trips
Unit-internal storage of comments
Unit operating hours
Etc.
Data
Diagnostics data
 Numerous detailed early warning and fault messages, also for further processing within the device or the control system
Device-internal fault logging with time stamp
Time stamp marking of individually selectable status, warning and fault messages
Value of the last tripping current
Checkback faults (e.g. no current flow in the main current circuit after ON control command)
Etc.
Communication
12 Mbps , automatic baud rate detection
Time synchronization
Cyclic and acyclic services

17. SIMOCODE pro
The Components

18. The Components SIMOCODE pro C – Compact Current Measuring Module
0.3 A – 630 A
Straight-through/
busbar connection technology
4 I / 3 O binary
Thermistor
PROFIBUS-DP
24 V DC /
110 – 240 V UC
Basic Unit 1
Components
Connection Cable
In various lengths
(up to 2 m)
Operator Panel
5 buttons / 10 LEDs
Basic Unit 1 (BU 1) as basic component
The basic unit forms the basic component of the SIMOCODE pro C system.
The approximate bisection of the width compared to the previous device to a width of merely 45 mm is an essential novelty.
The new wide-voltage range (110 – 240 V AC/DC) for the supply voltage grants enhanced application flexibility. As a matter of course, a 24 V DC version is also available.
Practical - the thermistor connection integrated in the basic units. Additional evaluation units can therefore be dispensed with. The features known from SIMOCODE-DP such as 4 binary inputs (24 V DC internal supplied), the 3 monostable relay outputs as well as the PROFIBUS-DP connections are also embedded in both basic units (SUB-D and terminal connection).
Note: Now one relay output less at the basic device.
The operator panel (OP) facilitates motor feeder control via the control cabinet
Halved height – identical width ... and yet expanded functionality! With a surface of only 36 x 96 mm (H x W), the new operator panel can replace 5 conventional pushbuttons and 10 LEDs. With the now freely assignable 4 pushbuttons and 7 LEDs, the new operator panel now offers an even expanded functionality while offering space savings of up to 50 % in comparison with the previous devices.
Note: One additional pushbutton and additional LEDs – and still reduced space requirements.

19. The Components SIMOCODE pro V – Variable Current Measuring Module
Basic Unit 2
4 I / 3 O binary
Thermistor
PROFIBUS-DP
24 V DC /
110 – 240 V UC
0.3 A – 630 A
Straight-through/
busbar connection technology
Expansion modules
Additional binary I/Os
1 x 0/4 – 20 mA I/O
3 x sensors Pt100/ Pt1000
External earth fault via summation current transformer
Components
Connection Cable
In various lengths (up to 2 m)
Operator Panel
5 buttons / 10 LEDs
Current/Voltage Measuring Module
Current monitoring module and operator panel as with SIMOCODE pro C.
Basic Unit 2 (BU 2) as basic component
All terminals as with BU 1.
However: The BU 2 offers more functions and the option of connecting the described expansion modules.
Furthermore, also a current/voltage measuring module can be applied instead of the current measuring module (voltage/power measuring, etc.) with these units.
Note: The BU 2 has a larger mounting depth than the BU 1.
0.3 A – 630 A /
690 V
Straight-through/
busbar connection technology

20. Commissioning of a motor feeder within seconds.
The Components
Small auxiliary equipment with large time-saving potentials.
Addressing Plug for assignment of PROFIBUS address without PG/ PC
Assignment of a PROFIBUS address to one or several basic units within seconds.
Memory Module for parameterization without PC/PG
Do you want to rapidly commission a new SIMOCODE pro?
Especially in the motor control centers of the process industry, the availability of the motors and with it, the availability of the processes is of utmost importance. Even short downtimes often result in high costs. With the new storage module, you can rapidly commission SIMOCODE pro without any further auxiliary tools.
Note: The storage module transmits the parameters and the PROFIBUS address. / The storage module can be “fed” by means of a basic unit, e.g. also in the office. / It is absolutely optional. Also without plugged-on storage module and after loss of the power supply at the basic unit, SIMOCODE pro does not lose its parameterization.
Addressing Plug for PROFIBUS address
Frequently, PROFIBUS slaves are comfortably parameterized from a central station via PROFIBUS. For such remote parameterization, a PROFIBUS address is required. With the new addressing plug, any basic unit can be assigned with any PROFIBUS address within seconds, thereby ensuring the units‘ addressability by PROFIBUS-DP. With SIMOCODE ES Professional, several SIMOCODE pro units can thus, for example, easily be commissioned via a central station.
Components
Commissioning of a motor feeder within seconds.
Memory Module for parameterization without PG/ PC

21. Straight-through transformer
The Current Ranges
Current Measuring Modules for all motor currents
Widths:
45 mm
55 mm
120 mm
145 mm
Current Measuring Modules (IM)
The current detection which is now separated from the basic units facilitates a far more flexible integration in the motor feeder. Thanks to connection cables with a length of up to 2 m, the main circuit can now have a “somewhat longer” distance to the control circuit. This makes SIMOCODE pro applicable also in very confined environments. The extended and noticeably overlapping current ranges as of 0.3 A are a particular novelty.
The mechanical connection of the basic unit and the current measuring module as one unit as with SIMOCODE-DP is also possible for current measuring modules up to 100 A.
New: The 20 – 200 A current measuring module is now available either with straight-through transformer or with busbar connection technology.
Components
0.3 – 3 A
2.4 – 25 A
10 – 100 A
20 – 200 A
63 – 630 A *)
Straight-through transformer
Busbar connection
*) With 3UF18 intermediate transformers up to 820 A

22. Straight-through transformer
The Voltage Range
Current/Voltage Measuring Modules
Widths:
45 mm
55 mm
120 mm
145 mm
Current/Voltage Measuring Modules (UM)
Similar to the current measuring modules, however, with the option of detecting the string voltages within the main circuit by the additional wiring of 3 conductors.
The application of a current/voltage measuring module facilitates the measuring, processing and monitoring of power-related parameters. (Apparent power, effective power, power factor, phase sequence ….)
Note: A mechanical connection of the BU with a UM is not possible.  Side-by-side mounting.
Components
0.3 – 3 A
2.4 – 25 A
/ 690 V
10 – 100 A
/ 690 V
20 – 200 A
/ 690 V
63 – 630 A*)
/ 690 V
Straight-through transformer
Busbar connection
*) With 3UF18 intermediate transformers up to 820 A

23. Expandability Expansion modules for SIMOCODE pro V
Up to 5 expansion modules can be connected to the
Basic Unit 2:
Digital Modules for: Max.2
Additional binary I/Os
Bistable relay outputs
Externally supplied inputs
(24 V DC or 110 – 240 V AC/DC)
Expansion by additional binary I/Os or bistable relay outputs
As with SIMOCODE-DP, the basic unit can be expanded by additional binary inputs or relay outputs which can later be assigned to any functions within the system in accordance with the user‘s individual requirements. Other than with SIMOCODE-DP, this can now be realized in two steps by means of up to two digital modules with a width of 22.5 mm. In other words:
With SIMOCODE pro, the adequate replacement of an expansion module known from SIMOCODE-DP requires only 50 % of the space! In addition, the versions listed below can be flexibly combined and are applicable at the same basic unit:
Digital module: 4 inputs, external supply with 24 V DC and 2 monostable relay outputs
Digital module: 4 inputs, external supply with 110 – 240 V AC/DC and 2 monostable relay outputs
Digital module: 4 inputs, external supply with 24 V DC and 2 bistable relay outputs
Digital module: 4 inputs, external supply with 110 –240 V AC/DC and 2 bistable relay outputs
Expansion by earth fault monitoring with summation current transformer
A decision between an earth fault detection or thermistor motor protection is no longer required! This is the solution: Both functions can be integrated in the same feeder within only one system if required by the user! The basic unit 2 (SIMOCODE pro V) can additionally be expanded by a earth fault module (22.5 mm). By means of a summation current transformer, an even more accurate external earth fault monitoring can thus be realized. The advantage – a summation current transformer used with SIMOCODE-DP can remain in the main current circuit and be further used with SIMOCODE pro. The tripping behavior thus remains unchanged.
Components
Earth Fault Module for: Max.1
Expansion of the internal earth fault monitoring by a sophisticated external monitoring with
summation current transformer

24. Expandability New! New! Expansion modules for SIMOCODE pro V
Up to 5 expansion modules can be connected to the
Basic Unit 2:
Temperature Module for: Max.1
Temperature monitoring of up to 3 analog temperature sensors (e.g.: Pt100/ Pt1000)
New!
Expansion by analog temperature detection and monitoring
Beside temperature monitoring using binary PTC resistors, motors are often also monitored via analog temperature sensors. Irrespective of the thermistor motor protection, the new temperature module (22.5 mm) facilitates the connection of up to three analog temperature sensors (e.g.: Pt100/ Pt1000) to the SIMOCODE pro V system. SIMOCODE pro V detects and monitors the current motor temperature and forwards it to the automation system.
Note: Sensor measuring circuits in three-conductor technology. Within the system, only one temperature (the max. temperature) of all measuring circuits is available.
Expansion by an analog input and output (0/4 – 20mA)
Are filling levels, flowrates or positions also to be detected and monitored? If so, SIMOCODE pro offers the suitable expansion module.
The optional analog module (22.5 mm) facilitates the detection, monitoring and output of a 0/4 – 20 mA signal and offers free access to the automation system via PROFIBUS-DP.
Note:
The analog output can be assigned with any “analog value” available within the system (e.g. current motor temperature, phase current, voltage, actual timer value, actual counter value, etc.).
The conversion of a 4…20 mA signal into a 0…20 mA signal is also possible (…and, of course, the other way around).
Components
Analog Module for: Max.1
Input/output and monitoring of analog signals (0/4 – 20 mA) for, e.g., filling level/flowrate monitoring or the actuation of a display unit
New!

25. Integration & Configuration
SIMOCODE pro
Integration & Configuration

26. Integration & Configuration
In any automation system.
As with SIMOCODE-DP and with compatibility mode
Totally Integrated
Other
systems
SIMATIC S7
PCS7
Compatibility: SIMOCODE-DP – SIMOCODE pro
Simultaneous operation at the bus/ unit replacement
Must the otherwise necessary adaptations in the control system be restricted to a minimum or even avoided within the scope of a system expansion or unit replacement ? – SIMOCODE pro offers the solution!
Integration into the automation system
A system expansion or unit replacement by an advanced generation of communication-capable motor management and control devices must, especially in highly available processes, not automatically lead to extensive configuration tasks within the automation system or even to system downtimes. This is why a “3UF50 compatibility mode” has been integrated in the basic unit 2 (SIMOCODE pro V). If SIMOCODE pro V is switched to this compatibility mode, data exchange is realized via PROFIBUS without affecting the automation system as with a respective SIMOCODE-DP. I.e. the automation system is continuously supplied with the required data without any additional expenditures although, within the field, SIMOCODE pro V is applied.
Parameterization
The installation of a new GSD file, a new object manager for STEP7 or an EDD for SIMATIC PDM for device parameterization via PROFIBUS is not categorically required. SIMOCODE ES Professional offers the possibility of also realizing the parameterization via PROFIBUS-DP. The frequently available parameter files of SIMOCODE-DP can be converted into SIMOCODE ES parameter files and used for the parameterization of the new devices. (Converter) Advantage: Thanks to the device function adopted by SIMOCODE-DP and an identical parameterization, the protection, monitoring and tripping behavior of the motor practically remains unchanged. I.e. also within the field, SIMOCODE pro behaves as SIMOCODE-DP.
Result: SIMOCODE pro V behaves as SIMOCODE-DP at the bus and additionally assures an identical motor tripping behavior.
PROFIBUS-DP
Configuration software:
SIMOCODE ES
optionally with
“SIMOCODE ES Graphic” graphic editor
Integration
3UF50 compatibility mode
at the PROFIBUS-DP
Converter:
Conversion of “old” parameter files into SIMOCODE ES parameter files
SIMOCODE-DP
SIMOCODE pro

27. Integration & Configuration
Easy and fast with SIMOCODE ES.
System
Control cabinet
Graphical parameterization
SIMOCODE pro can be integrated into any conventional PROFIBUS-DP capable automation system.
Parameterization and diagnostics with SIMOCODE ES
SIMOCODE ES is the new parameterization software for SIMOCODE pro, executable on a PC/PG under Windows 2000 or Windows XP. With SIMOCODE ES, the SIMOCODE pro motor management system offers a user-friendly and clearly structured interface with which the SIMOCODE pro can be comfortably parameterized, operated, monitored and tested both within the field or via a central station. Thanks to the display of numerous operating, service and diagnostics data, SIMOCODE ES supplies the user with significant information for maintenance or failure cases. In failure cases, faults can thus rapidly be localized and rectified. The two versions:
SIMOCODE ES Smart, for direct connection to SIMOCODE pro via the unit‘s system interface (point-to-point) by means of the new PC cable.
SIMOCODE ES Professional, for connection to one or several devices via PROFIBUS-DP or point-to-point via the system interface.
Note: SIMOCODE-DP cannot be parameterized with SIMOCODE ES. / Old PC cables cannot be used.
PROFIBUS-DP
SIMOCODE pro
Measuring curve evaluation
Operating and diagnostics data
Machine / system

28. Integration & Configuration
Clearer structure with SIMOCODE ES Graphic.
SIMOCODE ES Graphic
The optional software package for SIMOCODE ES facilitates a very ergonomic and user-friendly parameterization via “Drag & Drop.” The inputs and outputs of the function blocks can be graphically linked and parameters can be set.
Thanks to individual comments, the configured functions can be described in detail and the device parameterization can be graphically documented. – This speeds up commissioning and “visibly” simplifies documentation.
Integration
For a more detailed description of the configured functions, comments can be embedded.
Representation of a preliminary version!

29. SIRIUS Motor Management
Caution: The present slide set contains 3D objects. Their correct representation requires the installation of the o2c player! (Refer to directory ..\o2c or visit
As information material for our customers, we particularly recommend the “Conversion flyer” and the product brochure.
SIMOCODE pro
SIRIUS Motor Management
As of 09/2004