Presentation on theme: "Railtech (UK) Limited One Shot Crucible, Cost Saving Technology"— Presentation transcript:
1 Railtech (UK) Limited One Shot Crucible, Cost Saving Technology
2 Reduction in Welding Time Save 40% of welding time using the one shot crucible technology.
3 24 minutes 40 minutes WELDING TIMES PROCESS PROCESS ONE-SHOT CRUCIBLE STANDARD CRUCIBLETIME REDUCED BY 40%24 minutes 40 minutes0 minutes10 minutes*Crucible cleaning and preheating *5 minutes minutesGap adjusting3 minutes minutesSetting briquet and moulds3 minutes minutesLuting moulds0 minutes minutesCrucible adjustment and centering4 minutes minutesPreheatingDuring preheating during preheatingCrucible preparation30 seconds secondsBurner removing and crucible positioning30 seconds secondsReaction and casting5 minutes minutesCooling and material removing3 minutes minutesUnmoulding and shearing* 10 welds
4 Reduction in Equipment Weight Save 42% of welding equipment weight using the one shot crucible technology.
5 Clamp positioning moulds One-shot crucible Sheated crucible WELDING HARDWAREPROCESS PROCESSONE-SHOT CURCIBLE STANDARD CRUCIBLEWeight reduction 42%52,250 kg 90,150 kg21,600 kg ,000 kgKit UIC 605,600 kg ,600 kgSet of side plates1,650 kg ,650 kgBase plate5,400 kg ,500 kgClamp positioning moulds6,000 kg ,000 kgSlag tray1,000 kg ,000 kgTube of paste Luting paste8,000 kg ,500 kgOne-shot crucible Sheated crucibleCrucible extension14,500 kgAxial crucible stand5,500 kgCrucible support5,000 kgCrucible cover6,000 kg3,000 kg ,900 kgRemoval fork Thimble rod
6 One Shot Crucible Other Advantages Decreases significantly the defect rate of installationThe Eco filter system protects the welders from the fume
7 Thank you for your attention Thank you for your attention. Railtech UK Limited One shot, Cost Saving Technology