1. Aluminium High Pressure Die Casting Foundry

2. Management Béla Majoros General Director majoros@csabametal.hu
Zoltán Pintér Managing Director
László Sisa Production Manager
Róbert Gréczi Quality Manager
Lajos Dénes Financial manager
Csaba Dobrocsi Technical Leader
Klára Szentesi Sales Leader
Tünde Solymosi Sales Assistant
Csaba Metál Rt.
H-5600 Békéscsaba, Kerek 637.
Hungary
Tel:
Fax:

3. General Information
Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 years.
He started his first own private business in The present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros.
The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to the automotive industry.
Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union.
We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo.
Our company is employing 240 workers in three shifts.
Last year our sales revenue reached EUR 9,12 Million EURO.
Csaba Metal PLC is a dynamically developing company.

4. Sales Turnover (HPDC parts)

5. Investment

6. Main Customers (Y 2005)

7. Main Products (Y 2005)

8. Industry (Y 2005)

9. Main Automotive products
Surface treated Heat Sink
(Anodized)
Heat Sink
Machined Heat Sink
(Finalized with M6 threads)
Heat Sink
Heat Sink

10. Main automotive products CONTINENTAL TEVES AG.
Assembled brake adapter (Screw pressed in)
Assembled brake adapter (Screw pressed in)
Assembled brake adapter (Screw pressed in)
ABS brake part (Finalized with M6 threads)
Brake adapter
Brake adapter

11. Main automotive products CONTINENTAL TEVES AG.
Machined parts (Machining with CNC lathes in-house)
18 different versions
Machined parts (Machining with CNC lathes in-house)
18 different versions
Machined parts (Machining with CNC lathes in-house)
18 different versions
Spacer

12. Main automotive products TRELLEBORG
Engine holder
Engine holder
Suspension parts
Engine holder
Engine holder
Engine holder

13. Main automotive products HELLA
Bulb holder
Reflector
Reflector

14. Main furniture products
Table leg
Polished surface
„5 stars” chair leg
Polished surface
„5 stars” chair leg
Powder coated
Furniture products

15. Other products
Gas control patrs
Gas control patrs
Transmission handle

16. Main customers in the local and the foreign markets
Trelleborg Automotive (UK, Germany, Spain)
Continental Teves AG, Europe
Continental Teves, USA, Mexico
Steelcase Werndl AG, Germany
Frewa GmbH, Germany
AS-Motor GmbH, Germany
Alpine Electronics Ltd, Japan
Hella GmbH, Austria
Rába Motor Kft, Hungary
Gázgép Kft, Hungary
Vitra GmbH., Germany
Phoenix-Mecano, Hungary
Valeo Switches & Detection Systems
Linamar Hungary Ltd.

17. Technologies – Die casting
Horizontal, cold chamber die casting machines
STP Presse
IDRA
TRIULZI
WEINGARTEN
WEINGARTEN (2 pcs)
IDRA (2 pcs)
DGK-1000
OL-950
OL-800
C-750
GDK-700
OL-560
Zetaquattro GDK-500
OL-380
OL-250
Vertical, cold chamber die casting machines
IDRA
OLV-250
Horizontal, process controlled moulding cells
IDRA
OL-1000
GDK-500
OLK-400

18. Technologies – Press Stamping
Press stamping machines (deburring)
REIS, ITAL Presse (15 pcs)
10 t , 15 t, 20 t, 30 t

19. Technologies – Cleaning, Machining
Abrasive wearing (3pcs)
Drying (1pc)
Shot blasting
OTECO (1 pc), COGEIM (1 pc)
CNC lathe EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs)
Machining center
Brother TC R2A
MORI SEIKI SH Junior

20. Measurement and control equipments
Dimension control
Mitutoyo C544 CNC CMM
(With attached statistical program
and 3D topography)
Mitutoyo surface finish tester
Material control
ARL-3580B spectroscope
Porosity checking
Industrial X-ray RTG-MU-15 YXLON
Contour checking
MAHR CV200 Contourograph

21. Evolution of Quality Control system
2000 ISO 9002:1994 system implementation, succesful certification
2002 QS 9000 implementation, succesful certification
2003 ISO 9001:2000 implementation, succesful certification

22. Certifications of Quality and Enviromental Management Systems
2004 ISO/TS 16949:2002
2004 ISO 14001

23. Investments in 2005 500 T moulding cell startup: week 36/2005
IDRA GDK500 process controlled moulding machine
Specma/ABB IRB 2400 F/10 robot
Stotek/Dosotherm 1200 furnace and trimming press
1000 T moulding cell startup: week 40/2005
IDRA OLK 1002 process controlled moulding machine
Specma/ABB IRB 4400 F/45 robot
400 T moulding cell startup: week 40/2005
IDRA OLK 400 process controlled moulding machine