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SPHERONIZER AND MARUMERISERS Name:- Umme Salma Masters of Pharmacy 1 st Sem (IP)
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CONTENT Definition Advantages Spheronization process Extrusion Standard features of marumerizer Different types of spheronizers Key spheronization factors Product parameters Reference
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Definition Spheronization or marumerisation, is a rapid and flexible process where pharmaceutical products are made into small spheres, or spheroids of diameter ranging from about 0.5mm to 1mm where as in marumerization 0.6mm t0 1.2mm.
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Advantages Optimum flow and handling characteristics. More reproducible packing into small container. Minimum surface area/volume ratio. Optimum shape for coating and for controlled release.
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Advantages Easy mixing of non-compatible products. Elimination of dust. Improve hardness and friability.
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Spheronization process Dry mixing of ingredients Wet massing Extrusion Spheronization Drying Screening
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Extrusion It produces rod shaped particles of uniform diameter from the wet mass. The extrudate particles breaks at similar lengths under then own weight.
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Extrusion Based on their feed mechanism extruders divided into 3 types:- 1.Screw feed extruder(axial and radial) 2.Screen basket extruder. 3.Gear extruder.
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THE SPHERONIZATION PROCESS Basic configuration:- Machine consists of a rotating friction disk, designed to increase friction with the product, which spins at high speed at the bottom of cylindrical bowl.
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THE SPHERONIZATION PROCESS
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Standard features of marumerizer Perfect cGMP design,smooth covering. Explosion free design. Integration with mill is possible. Video monitoring the process.
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Different types of spheronizers
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Key spheronization factors 1.Disc speed and load. 2.Disc groove geometry. 3.Disc diameter and speed. 4.Product parameters. 5.Retention time.
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Product parameters 1)Auxillary equipment:-improve the efficiency. 2)Water jacket:-to drive off moisture. 3)Air introduction:-prevents dust. 4)Non- stick coatings :-for ease of use with sticky materials.
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Reference www.caleva.com/faq/where-cani-find-a-general. www.researchgate.net/publication/285070866...
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