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ABB: The World Leader in Motors and Generators ATAP, USA. June 2005

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Presentation on theme: "ABB: The World Leader in Motors and Generators ATAP, USA. June 2005"— Presentation transcript:

1 ABB: The World Leader in Motors and Generators ATAP, USA. June 2005
Ray Doran New Berlin, WI Lotus Notes: Ray Doran/USINY/ABB Off.: (262) Cell: (414)

2 AT Commitment to PT Agenda PT Commitment to AT
Medium Voltage Motors R. Doran Organization / Contact Point Product Overview Typical Applications in Utilities ABB differentiators / Weaknesses Major Competitors Questions / Suggestions

3 Motors and Generators Topic 1 - Where are the opportunities?
Who uses motors and generators? Motor and generator applications are easy to identify How are motors and generator opportunities pursued? Topic 2 - What we have? Our product range Our technology and expertise Topic 3 - Who we are? Your contacts

4 Where are the opportunities?
Motors & Generators “in a nutshell” Motor and generator applications are easy to identify Motors and generators are EVERYWHERE (all applications and industries) Who uses motors and generators? How are motors and generator opportunities pursued?

5 ABB Motors & Generators
ABB is the world’s leading manufacturer of low and high voltage AC motors and generators. ABB has over one hundred years design experience and application understanding with electric motors. ABB has the newest and most efficient designs in the market ABB has experienced Sales, Project Management and Service teams all over the world

6 Motors & Generators in ALL Applications & Industries
Power Grinders & Refiners Pulp & Paper Compressors HVAC Petrochemical, Oil and Gas Pumps Cement & Mining Mills Air Separation Water & Wastewater Metals Fans & Blowers Turbines Variable Speed Drives Marine Multipurpose Industrial Use Wind Power Generation

7 Motors & Generators in a System

8 Power Circ. and Cooling Water Pumps Boiler Feed Pumps Compressors Fans
Coal Mills High-inertia loads High efficiency High power factor Two-speed motors Low life-cycle costs

9 New Ventures - Wind Power
ABB is the world’s leading manufacturer of generators for wind turbines. Extensive range of ABB products and services for wind power developers. Power: kW Low and high voltage Single and two-speed Air and water-cooling High efficiency State-of-art form wound winding technology in MW class units

10 The AC Motors & Generators Market
Total USA Market = $400M ABB Share: approximately 5% ABB has a long history as a motor & generator supplier in the USA market ABB is well known and highly respected

11 BOTTOM LINE: How are motors and generator opportunities pursued?
Step One: Identify opportunities: 1 - New Projects 2 - Plant Expansions 3 - Retrofits 4 - MRO business Motors don’t last forever Many low-efficiency machines out there

12 BOTTOM LINE: How are motors and generator opportunities pursued?
Step Two: Important Information for us: Power Speed Voltage Enclosure Application

13 BOTTOM LINE: How are motors and generator opportunities pursued?
Step Three: Contact anybody in the Motor and Generator (Electrical Machines) organization for support!

14 What we have? Our product range Our technology and expertise

15 Electrical Machines - Product Range
AC Induction Motors and Generators AC Synchronous Motors and Generators Power range from HP to 70,000 HP

16 Induction Motors and Generators
Full range of IEC Motors, fractional to 30,000 HP NEMA Frames 100HP and up Stocked globally High Efficiency Complete range of enclosures Horizontal and Vertical Designs

17 Induction Flameproof Motors
Low and Medium Voltage A solution for hazardous environments, compliant with standards to meet world-wide demand (zone 1 and zone 2) Designed to withstand the pressure caused by an internal explosion and also able to prevent flame propagation outside. Compared with other types of protection (Ex-p, Ex-e), the main advantages are: No purging before starting No pressurization system required No inert gas needed No thermal limitation for "te" time No need for system test in VSD applications Individual certification not required

18 AC Synchronous Motors and Generators
Power: MW Frame sizes: Synchronous Generators Power: MVA Frame sizes: 400 – 1250 1800rpm and below

19 Motorformer™ / Powerformer™
The world’s first cable-wound high-voltage(up to 150 kV) AC Machine. Combines conventional AC technology with the new cable technology Motor installation simpler, more efficient and more environmentally friendly. the motor can be connected directly to a distribution network having a considerably higher voltage. eliminates the need for a transformer to lower the voltage between the supply network and the motor.

20 Our Technology and Experience
AT Electrical Machines motor and generator business is based on more than a century of experience. We are served by several factories, many of which where founded more than 100 years ago. Due to continuous R&D our product portfolio is the most modern in the market place. We promote strong energy conservation (high efficiency, EPACT), low noise level, safety, and many other environmental concerns. We comply with all relevant major national and international standards, e.g. CSA

21 The Features You Want... Rigid fabricated frames Copper bar rotor
Low vibration levels Copper bar rotor High thermal capacity and stability ABB MICADUR®-Compact Industry (MCI) Insulation Available as a sealed system for long life Class B temperature rise with Class F insulation

22 The Enclosures You Need...
Modular Motors ODP / WP-I WP-II TEWAC TEAAC TEFC Motors Cast-iron, ribbed frame TEFC through 3500 HP (4-pole)

23 The Accessories You Need...
Sleeve or A/F bearings Winding and bearing RTDs Space heaters Vibration detectors Surge protection Current transformers Soleplates Mounting 1/2-coupling Adapter bases

24 Medium Voltage - Construction
VPI Insulation The MICADUR®-COMPACT INDUSTRY (MCI) insulation system based on the global Vacuum Pressure Impregnation (VPI) insulation method. The VPI method has successfully demonstrated reliability for many years in machines for types of applications and has achieved world-wide recognition for excellence. Exceeds class F requirements Excellent mechanical strength High moisture resistance

25 R&D - High Efficiency Motors account for about 70% of industrial energy consumption. Cost of purchasing a motor 1-2%; running a motor accounts for % of lifetime cost. Any increase in motor efficiency can make a difference in annual energy consumption and extend motor lifetime. ABB investment in motor efficiency R&D continues to make us the world leader in high efficiency designs

26 Business Unit’s LV Motors & Machines
1000 MUSD business 4500 employees Product offering, power range from kW to MW: AC LV Induction Motors AC HV Induction Motors AC Induction Generators AC Synchronous Motors AC Synchronous Generators DC Motors Servomotors ABB is the market leader in LV and HV motors

27 Business Unit’s LV Motors & Machines factories

28 Your contacts here Ray Doran LN: Ray Doran/USINY/ABB Off: Cell: Olli Mansikka LN: Olli Mansikka/USINY/ABB Off: Cell:

29 After Sales Service Partners
SIMMCO Jim Pepper Milwaukee u Steve Wetter Jim Skaggs Wayne Bendelow Joe Sedberry

30 U.S Market Overview - Competitors
AC Large Induction Motor Market: Market Share of Major Market Participants (North America) Source: Frost & Sullivan, HRI Analysis, competitor information Other players include: ABB, Alsthom, Ansaldo, Baldor, Emerson Electric Machinery, Ideal Electric, Imperial Electric, Marathon, Precise Power, Toshiba, WEG Electric 2001 Data per Harbor Research, Inc. report (Oct. 2002)

31 Marketplace Overview by Industry/Application
U.S Market Opportunity Space ($M)* MARKETS Compressors Pumps Fans & Blowers Transport ation Other 2003 $75.9 $71.0 $62.9 $86.2 $86.9 Oil & Gas $37.5 15% 59% 10% Utilities $88.1 17% 43% Metals/Mining $17.2 8% 20% Pulp & Paper $27.9 5% 30% Chemicals $42.1 28% 26% 12% Transportation $69.7 <2% HVAC $21.3 60% 0% Waste/Wastewater 39% 46% 7% Cement $6.3 80% 90% $338.1 TOTAL 34% 90-100% 16% 23% 64% 45% Percent indicates motor energy use by sector and equipment type Census Bureau, Frost & Sullivan, HRI Analysis (prepared by Harbor Research, May 2004)

32 Customer Industry - Utilities: Current profile
General: Large market with opportunities as environmental regulations continue to tighten The utilities industry is heavily influenced by energy efficiency of motors, and desires highly efficient motors to save on operating costs Estimated US market size in 2003: $88M. ABB market share in 2003 estimated at 3% (2001: 11%) Customer Segment Characteristics: The industry is heavily government regulated and values strong vendor relationships and longer lead times for highly custom projects Pumps and fans/blowers are in widespread use in the utilities industry The Current Profile per Customer Segment gives, for each identified customer segment, an overview of the “as-is” situation of that segment and its importance for ABB. It contains both descriptive information and quantitative data. The Current Profile per Customer Segment slide covers: 1) the definition of the segment 2) a characteristics of the customer segment that: - should focus on which buying criteria distinguish it from the other segments - can contain qualitative as well as quantitative information 3) the “content” of the segment: how many customers, how many $, who are the main/representative customers within the segment 4) the profitability of major customers within the segment for ABB or overall profitability of segment (this data could be obtained “top-down” from gross margin information at BA level or “bottom-up” from profitability data coming from ABC projects in major BAUs) 5) ABB’s sales to the customer segment split up in major product/service groups Customers in segment: OEMs: Flowserve, Sulzer Pumps, KSB, Weir, Howden, TLT End-Customers: Southern Company, Calpine, AES, PG&E

33 Customer Industry - Utilities: Future profile
Trends: Existing power generation / distribution facilities require replacement or upgrade to maintain system reliability Pollution control continues to be a major area for investment Independent power producers (IPP’s) will continue to provide energy to meet the demand for industrial & municipal growth Estimated market growth (CAGR): 3-4% ABB target market share in 2008: 10% Opportunities: Partner with ABB PT sales channel to strengthen presence / visibility in utility industry Complete ABB MV Motor/Drive package provides enhanced system efficiency / capability in fan & pump applications ABB generator products are highly regarded by IPP players Threats: Lack of installed base provides limited replacement opportunities Difficult for new suppliers to be accepted into the existing utility community Customer Segment future state: Highly energy efficient motors to save on operating costs The industry is heavily government regulated and values strong vendor relationships Customers in segment (future): Many customers are emerging from financial and operational difficulties Alternative energy sources are being developed, however lack of government support will delay investments The Future Profile per Customer Segment gives, for each identified customer segment, an overview of the future situation of that segment (5 years from now or another time horizon to be decided) and the opportunities for ABB. This slide includes: 1) an analysis of the trends that are affecting the customer segment, which are the basis for forecasting the future state of that customer segment. The trends can be derived by considering: - historical trends/growth rates - (potential future) forces that the customers in the segment are subject to 2) a representation of the future state of the customer segment, derived from the previous analysis and containing both descriptive and quantitative information (future segment size) 3) an estimation of the future “content” of the segment: who will be the main customers,… 4) opportunities and threats (specific to the customer segment) that should be addressed by the Strategy (as part of the EC Deliverables)

34 Industry SWOT: Utilities

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