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Top Union Electronics Your Service Provider
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01 02 03 04 05 Company Overview Service Mode Enterprise System
Main Customers 05 Production Line
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Company overview
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Geographic Position Suzhou Plant Established: 2002.4 Employees: 240
Shanghai Plant Established: Employees:205 Taiwan Headquarter Established: Employees:400
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Milestones for Shanghai Plant
TW Top Union established in 1990. Over 20 years PCBA EMS experience. Shanghai plant established. Registered 6.5 million USD. ISO 9001:2000 Quality system was certified. ISO 14001:2004 Environment management system and ANSI ESD S20.20 ESD Control Program were certified. IECQ QC Hazardous Substance Process Management System was certified. Changed to the high-speed machine(from Yamaha to Fuji ). ISO/TS16949:2009 was certified. ISO 9001 Upgrade to ISO9001 : 2008. SAP ERP system was on line. Obtain Emerson Qualified substitute manufacturer approval. Obtain Huawei Qualified substitute manufacturer approval. TS16949:2009 Upgrade to IATF16949:2016.
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Company Organization General Manager Vincent Tsuei Vice Manager
2007/Q3 Company Organization General Manager Vincent Tsuei Vice Manager James Wang Director Meiju Wang Manager Asst. Eric Li Market Zuoyan Liang Engineers Feng Wei QA Griffin Zhu IT Sun Zhen SMT Pingchu Luo DIP Jason Qiao Admin Wu Jun Materials James Ling Finance Han Fang Wu Haiyan PMC Yanqing Jing Sales Cyril Chen PE Yanjun Chen Liquan He QE Chuchuan Yuan Hongtao Jia MIS Liu Qing ME Li Qiang Chunyan Zhang Jixia Wang HR Wu Juan Jinhua Guan Xiaodan Zhang Purchase Shi Hua Shen Qing CustomsYouzhen Shen MC Wendy Huang QS Shuang Xu DCC Chunmei Gu DingFang Affairs Pengpeng Zhu Jiang Bin Warehouse Shengjie Feng IPQC Kelan
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Service Mode
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Process Varieties & Simplification
2007/Q3 What We Provide Flexible Service Solution Engineering & Service Capability Double Sided Paste in Hole Flex Board Stack Board , uBGA, CSP, PoP Digital Product RF Product Test Design ( Hardware & Software) Failure Analysis (FA) ORT Film on Board Selective Wave Double Side Wave Press Fit Package Design Fixture Design Shop Floor Control Multi Process DFX Material Control Process Design Case Assembly Drop Shipment SMT DIP Testing IQC CE Printing / SPI Dispensing Pick & Place Reflow Visual Inspection AOI Manual Insertion Manual Soldering Wave Soldering De-panelizing ( V-Cutting / Routing ) Coating Auto-Soldering ICT Pre-test Burn in / Run in Function Test Final Assy. Test Fine Tune IPQC OQC Delivery We can provide the flexible service solution from the material control , process design, SMT,DIP,Testing,case assembly & drop shipment. Process Varieties & Simplification
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Quality Assurance Dept.
IQC 1. Incoming Inspection of Raw Material / Component. 2. MRB Process Maintenance for Raw Material / Component 3. HSF Monitoring for Component 4. Vendor Quality Management IPQC/FQC 1. Process Auditing. 2. F.A.I Check and Confirmation 3. QC inspection of W.I.P. 4. Following up for Abnormal Process 5. Final QC Inspection of Product 6. Outgoing Inspection QE 1.Following- up of Quality Issues from Customer 2. Abnormal Feedback about Customer's Material / Component 3. Following-up of Customer Claim QS 1. Quality System Maintenance. 2. Leading Internal Auditing. 3. Handling External Auditing/ Customer Auditing 4. Equipment Calibration Management
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Enterprise System
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ISO9001 Quality System Continuous BCMS QC 080000 Quality Environment
OHSAS 18000 BCMS QC ISO9001 Quality Environment ISO14001 TS16949 ESD S20.20
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SAP Management System
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Manufacturing Execution System
2007/Q3 Manufacturing Execution System Data Share to MES MES Traceability Real time control Prevent system Set up material database This is the MES SYSTEM. All the data is connect with the system. 4 charteristics. we can set up the different process according to the customers' demands.
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Shop Floor Integrated System
2007/Q3 MES – Functional Flow Customer Information System Shipping System Packing System QA System SN Box Carton Pallet SN MO SO PO Repair System Shop Floor Integrated System Production System Quality IQC Component YR FQA TOP N RMA/DOA Repair Analysis Error Reason Duty Top N Material Picking System Tracking WIP MO YR L/T This picture show you clears ,Use the barcode information through the different process. Also connect with the customer’s system. Materials Receive Pick up Prepare Barcode Management report Status WIP Target YR Analysis QA Trend QA Report L/T Shipping Status
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Main Customers
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Shanghai Plant Main Customers
Product Services RUKING EMERSON (USA+China) IGBT Power Module Subcontract PCB Ass’y SLOAN(USA) Sensor for Bathroom Equipment Turn Key Qualcomm(USA) Broad Band Pegatron (Taiwan) ACTIA (France) Automotive Control Panel FSD (China) Automotive Multi Media Complete IMS (China) Automotive Electric Window DAJUN (China) Automotive Charging Pile / EVC COM NAV (China) Automotive Satellite Navigation NAEN (China) Automotive Remote Control Key
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Production Line
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Multi Function Mounted
SMT Line Line Printer PCB Duster SPI High Speed Mounted Multi Function Mounted Reflow AOI (CPH) A FUJI – GPX-HD Yeitek YC-300A-SMT Koh Young KY8030-2 FUJI NXTII FUJI XPF-L XPF-S Soltec- MR1243+ JUTZE 144,760 B EKRA E4 KY8030-3 FUJI NXT XP143E FUJI XP243E*2 102,578 C Yeitek YC-300A-SMT N/A SAKI 112,000 D EKRA X5 XP142E XP243E FolungwinVP-1060N 111,979
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SMT Workshop
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Equipment Configuration
DIP Line Line Equipment Configuration (Automotive Electronics)D1 Parts Pluging-in Line 3M + Wave Soldering Machine(SEL-450) (Automotive Electronics)D2 (Automotive Electronics)D3 Automotive Electronics Area coating machine(Nordson)+curing oven Test/Assembly/Packing line 12M DIP A Parts Pluging-in Line7M + Wave Soldering Machine6M+ Repair & Testing Line8M( SE-420-ST)
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DIP Workshop
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X-Ray machine: GE Phonenix X-Ray Machine:
Higher resolution, Power, & High Magnification to analyze the soldering for the BGA, QFN and components inside the shield etc.
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PCB Separator (shear type)
Stress is very small, prevent the components damaged during the de-panelized.
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PCB Separator (γ-S168SA) High speed, precise, and safe PCB separator. Good for complicated routing tab design. Good for high volume demand. Allow alternate feeding, reducing idle time and improving productivity.
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EDXRF machine Analysis of the hazardous substances.
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First Article Inspection machine
Shorten the inspection time. Improve the accuracy
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2007/Q3 Coating machine
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Test fixture automation
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Customers’ Satisfaction
Our Goal Teamwork Quality Respect for employee and open frank, sincere help each other, Solid integrity and teamwork Improve the defect, keep the constant pursuit of excellence, the quality for the first Customers’ Satisfaction Service Innovation Customer-oriented and treat customers carefully, In multiple flexible and comprehensive. Plan well and catch every chance, make divergent thinking and brainstorm, never stop changing.
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Future Development 质量保证 创新精
Ground on dedication and professional, target to small quantity, multi-type, high-tech immature products. Beyond limits, plan ahead. Expend perfect work to achieve best service for the clients. Build management of every manufacturing step for every orders base on SAP and MES system. New equipments are planned(Auto-bin, Initial AOI, Auto Dispenser…etc), provide higher efficiency and reliable quality for manufacture. 创新精
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THANK YOU!
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