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Your gateway to an automated retreading world

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Presentation on theme: "Your gateway to an automated retreading world"— Presentation transcript:

1 Your gateway to an automated retreading world

2 TRM’S PRODUCT PORTFOLIO
CAR TRUCK OTR AIRCRAFT HOT CURE – PRE CURE Inspection Buffing Repairing Cushion Building Curing

3 RETREADING EFFICIENCY GAPS
TIRE INDUSTRY 5 x

4 RETREADING EFFICIENCY GAPS
MANPOWER High skilled operator Training cost Cost of Retention High Turnover QUALITY: Outgoing quality based on operator skills; Customer quality perception; Retreading process traceability; COST: Lead time and delivery time Mix flexibility; Labor turnover (training – low quality); TRM CLOSE THE GAPS Machine works autonomously; Reduced or eliminate human intervention; Improve system efficiency; Twin technology to combine process steps; Human activities from an operative to a supervision function;

5 TWIN ™ TECHNOLOGY PICTURE
Twin ™ represent our top technology used on the premium retreading process like aircraft and hot cure: A double chuck turret allows splitting the activities that are normally performed in series; The system can be delivered with a standard pneumatic chuck or with a premium hydraulic chuck for a better quality output; PICTURE

6 Eagle Truck 2500 Twin™ Faster cycle time Up to 30 tires/hour
RETREADING PROCESS IMPROVEMENT a b c d e Eagle Truck Twin™ Faster cycle time Up to 30 tires/hour Black Constrictor 3003 Twin™ Combine process steps Up to 20 tires/hour Inspection Buffing Skiving - Repair Cushion Building a b c e f a b c e - f

7 The Original Buffing machine with hanging head

8 Output up to 15 tires/hours
EAGLE TRUCK SERIES – ET 2500 Hanging buffing head to improve machine reliability and remove maintenance issue due to rubber dust Buffing head with real 3 axis movement and buffing profile up to 3 radii allows high buffing quality, finishing profile and texture Bead plates system granting more precision and lower investment costs (drums) Direct drive tire rotation given by rotation gearbox Buffer motor gears allow to have high efficient buffing (high RPM) with a 22 kw motor power. Instantaneous buffing speed control trough ammeter to avoid power overload. Blades inversion to increase blades lifetime. Solid and robust structure that improves stability and buffing accuracy. Bead plate rim 15” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 15 tires/hours

9 Output up to 30 tires/hours
EAGLE TRUCK SERIES – ET 2500 TWIN™ The Eagle Truck 2500 Twin ™ is a natural evolution of TRM’s flagship buffer Eagle Truck 2500, It has been developed to minimize the process time and reducing the production cost A robust “A-frame” structure grants maximum precision in the buffing operation excluding any vibration; Two chucks mounted on a turning table; While the tire is automatically buffed on the first chuck, the operator can load, unload and check the tire from the second one;. This machine can be equipped with an robot arm as optional for load / unload the tires; Chuck 16” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 30 tires/hours

10 Output up to 15 tires/hours (bead to bead)
EAGLE TRUCK SERIES – ET 3000 The Eagle Truck 3000 is the stat of the art of the buffing process. Full automatic buffing machine; Grinding and brushing arms; Dynamic belt detection device; It represent the premium solution for hot cure production and top quality precure process PICTURE Chuck 16” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 15 tires/hours (bead to bead)

11 Output up to XXXX tires/hours
BLACK SWAN - STRIP WINDING CUSHION GUM The Black Swan is an breaktrough process that allows a full automatized working cycle: reduced human intervention, limited to the loading and unloading of the casing, less skilled operators less training cost. Integrated profilometer scanner: material saving vs. smearing extruder (150g per tire) the narrow strip compensates the buffed profile to have a perfect final result no use of cement Output up to XXXX tires/hours

12 BLACK SWAN - STRIP WINDING CUSHION GUM
Smearing extruder Material cost savings (one size feed strip vs. calendered material) Reduced shelf life issues No labor required for cushion width cutting Elimination of solution spraying Automatic working cycle Less skilled operator / training cost Mix flexibility (width – wing) Skive hole filling Material saving vs. Smearing extruder (150g per tire)

13 Output up to 20 tires/hours
BLACK CONSTRICTOR 3000 TWIN™ The Black Constrictor 3000 Twin is an innovative process that allows a full automatized working cycle combining the cushion and the building process designed to reduce the process time, minimizing the operator intervention increase the consistency of bonding with the application of fresh cushion gum. two hydraulic chucks installed on a turning table cushion gum application in parallel with the building activities, reducing significantly the cycle time. This machine can be equipped with an robotic arm as optional to load / unload the tires Output up to 20 tires/hours

14 LEVEL 2 – PROCESS TRACEABILITY
Inspection Buffing Repairing Cushion Building Curing PROCESS PRODUCT

15 YOUR GATE TO AN AUTOMATED WORLD
VIDEO HOTCURE CELL

16 Your gate to an automated
retreading world Hall 22 / Booth C52


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