1. OORJA SYSTEMS AND CONSULTANTS INDIA
PRESENT
USED LUBE OIL RECYCLING BY STATE OF THE ART TECHNOLOGY

2. WASTE LUBE OIL RECYCLING
Lubricating oil is an important resource and a petroleum base product. The high price of oil and objective of saving valuable foreign exchange has resulted in efforts for regeneration of used lube oil.
Mismanagement of waste lube oil is a serious environmental problem. Almost all types of waste oil have the potential to be recycled safely, saving a precious non-renewable source and at the same time minimizing environmental pollution. Unfortunately, most of used oil is handled improperly.

3. THE FOLLOWING CHART SHOWS THE VARIOUS CONSTITUENTS OF WASTE LUBE OIL

4. ENVIRONMENTALLY SOUND TECHNOLOGIES
Using old technologies like acid treatment have caused tremendous harm to our surrounding environment.
Pollution control agencies across world have started promoting ENVIRONMENTALLY SOUND TECHNOLOGIES for recycling and refining used oils.
Re-refiners and re-cyclers, now have to use only environmentally sound technologies (EST) while re-cycling and refining waste oil. In case of oil re-refiners using acid clay process or modified acid clay process have been advised to switch over to Environmentally Sound Technologies only or close down.

5. WHAT ARE ENVIRONMENTALLY SOUND TECHNOLOGIES
The following processes have been approved as Environmentally Sound Processes:
Simple filtration and heat treatment for recycling non lube oils such as transformer oils, cutting oils, gear oils, etc.
Vacuum distillation using Falling Film Evaporators for recycling of waste oils such as slope oils from refineries, shipyards, etc..
Vacuum distillation using Wiped Film Evaporators and clay treatment for recycling of used lube oils or used engine oils.
Vacuum distillation using Wiped Film Evaporators and clay free treatment for recycling of used lube oils or used engine oils.

6. WHO WE ARE?
We OORJA SYSTEMS & CONSULTANTS lead by Mr. Girish Shastry graduate in Chemistry and Mechanical Engineering having more than 18 years of technical experience have developed latest cutting edge process technology which involves recycling waste lube oil using high vacuum distillation through Thin Film Evaporation and further bleaching using either activated bentonite or clay free treatment using synthetic solvent extraction.

7. PLANT LAYOUT BLOCK DIAGRAM TYPICAL USED LUBE OIL RECYCLING

8. USED OIL RECYCLING PROCESS IN NUTSHELL
The Used Lube Oil Recycling through High Vacuum Distillation developed by us consists of following stages 1. DEHYDRATION: Dehydration process is typically low vacuum distillation process that yields light oil, diesel from the used oil feedstock. This process is also used to remove moisture. The diesel or other fuels extracted may be used as fuel in boilers and furnaces. 2. HIGH VACUUM DISTILLATION: The feedstock obtained from DEHYDRATION process is subjected to high vacuum distillation. This process yields base oil which is the main product desired. 3. RESIDUE: This is non-distillable part of the feedstock. This contains all the carbon, wear metals, degraded additives and most of the lead and oxidation products.

9. PROCESS FLOW CHART FOR CLAY BLEACHING

10. PROCESS FLOW CHART FOR CLAY FREE BLEACHING

11. USED OIL RECYCLING PLANT DESIGNS - I

12. USED OIL RECYCLING PLANT DESIGNS - II

13. TYPICAL P&I FLOW DIAGRAM

14. OUR CLIENTELE AND PROJECTS
RAF GROUP, RIYADH, SAUDI ARABIA : 120 KLPD PLANT
RETAJ OIL, MADINA, SAUDI ARABIA : 45 KLPD PLANT
TAJ RECYCLERS, GULBARGA, KARNATAKA : 20 KLPD
STAR PETROCHEM, MUMBAI : 30 KLPD PLANT.
MANY OTHER PROJECTS COMPLETED SUCCESSFULLY IN INDIA AND ABROAD.

15. OUR INSTALLED PLANTS - I
120 KLPD PLANT, GIZAN, KSA
SAMAN SHIMI CO, ZANJAN, IRAN

16. OUR INSTALLED PLANTS - II
RETAJ OIL CO, MADINA, KSA

17. DISTILLATION PROCESS VIDEO

18. OUR PRODUCT

19. OUR OTHER SERVICES DESIGN, MANUFACTURING, INSTALLATION, COMMISSIONING
DEPOLYMERIZATION OF WASTE PLASTIC INTO USEFUL HYDROCARBON FUEL (WASTE PLASTIC PYROLYSIS)
BIOMASS PYROLYSIS : CONVERSION OF WASTE BIOMASS TO BIOCHAR AND FURTHER CONVERSION TO ACTIVATED CARBON
STEAM DISTILLATION PLANTS FOR EXTRACTION OF ESSENTIAL OILS FROM HERBS LIKE PATCHOULI, VETTIVER, CITRONELLA, ETC.
DISTILLATION PLANTS FOR EXTRACTION OF SPICE OILS FROM CARDAMOM, CLOVE, CINNAMON, NUTMEG
DESIGN OF SPECIAL PURPOSE CHEMICAL PROCESS EQUIPMENT

20. THANKS FOR WATCHING THIS PRESENTATION
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