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TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY INTO AN.

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Presentation on theme: "TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY INTO AN."— Presentation transcript:

1 TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY

2 Plane of innovation of Technology Characteristic of raw material Raw Material Condition Stages of technological process Depolymerisation process (scheme) Diagram of units location PCP Green Power Unit The end product Technical data Work modes The stages in bussines range The Awards Commercial information THE PRESENTATION PLAN TECHNOLOGY DESCRIPTION

3 ENERGYENERGY THE ENERGY FROM PLASTIC WASTE IS REUSED THE ENERGY FROM PLASTIC WASTE IS REUSED ECOLOGYECOLOGY LADFILDS EXTENSION BY REDUCTION OF LONG-TERM BIODEGRADATION WASTE LADFILDS EXTENSION BY REDUCTION OF LONG-TERM BIODEGRADATION WASTE ECONOMYECONOMY PLASTIC WASTE PROCESSED INTO MARKETING END PRODUCT OR AN ELECTRICAL ENERGY OR A HEAT ENERGY PLASTIC WASTE PROCESSED INTO MARKETING END PRODUCT OR AN ELECTRICAL ENERGY OR A HEAT ENERGY TECHNOLOGY DESCRIPTION The Plane of Innovation of Technology

4 Re-granulation mechanical recycling, Plastic disposal, Combustion. Recycling technology processing plastic waste materials into liquid fuel or into an electrical energy and a heat energy. UTYLIZATION METHODS UNTIL NOW UTYLIZATION T -Technology TECHNOLOGY DESCRIPTION The Plane of Innovation of Technology 2.

5 Sybmors are suitable to European Union designation. TECHNOLOGY DESCRIPTION Characteristic of Plastic Waste Material 1.

6 POLIETYLEN Is the product of ethylene polymerization. It is used for the manufacture of plastic materials for the production of packages and bags, insulations, cables, conductors, acid-proof pipes for building and chemical industries, bottles, toys and lots of household products. It is used for the manufacture of plastic materials for the production of packages and bags, insulations, cables, conductors, acid-proof pipes for building and chemical industries, bottles, toys and lots of household products.POLIPROPYLEN is the product of propylene polymerisation. Owing to its high mechanical and heat resistance it is used for manufacture of a wide variety products including packaging for chemicals and foodstuffs, piping and casing elements for various kinds of equipment. Owing to its high mechanical and heat resistance it is used for manufacture of a wide variety products including packaging for chemicals and foodstuffs, piping and casing elements for various kinds of equipment. TECHNOLOGY DESCRIPTION Characteristic of Plastic Waste Material 2.

7 Raw Material Condition 1. TECHNOLOGY DESCRIPTION

8 Before loading the charge does not need to be ground with the exception of hard elements with an area exceeding 100 x 100 cm. This recommendation pertains particularly to elements such as: auto bumpers, boxes, computer cases, canisters and other large objects. It does not require any additional cleaning. Raw Material Condition 2. TECHNOLOGY DESCRIPTION

9 1)Supply and preparation of the raw materials in necessary quantities. 2)The depolymerization process by catalytic method. 3)Storage of the end product. 4)The end product is used to the turbine run. * * Forth stage depend on the customer Stages os Technological Process The process of transformation plastic wastes into an electrical energy and a heat energy run according to following scheme:

10 TECHNOLOGY DESCRIPTION Depolymerisation Process (Scheme)

11 TECHNOLOGY DESCRIPTION 1. Raw material store 2. Manual feed 3. Rectifier 4. Stack 5. Heating system heat exchanger 6. Reactor 7. Rectifier system heat exchanger 8 Heating system 9.Cleaning system heat exchanger 10. Cleaning system final storage 11. Finished product store 12. Inspection & Control system Diagram of units location

12 TECHNOLOGY DESCRIPTION PCP Green Power Unit SYSTEM PLACEMENT WITH THE FINAL PRODUCT – AN ELECTRICAL ENERGY AND A HEAT ENERGY AND A HEAT ENERGY Supply the raw material Storage of the raw material 2 x PCP sets Storages of final product Boiler Turbine

13 min. 1 PCP – FINAL PRODUCT AS THE LIQUID FUEL COMPOUND According to the results of detailed analyses of the final product carried out by recognized laboratories: The product does not contain sulphur and chlorine – it is a valuable product for many sectors of industry. It is composed of hydrocarbons with a relatively high number of methyl groups (- CH2 -). It does not contain significant quantities of aromatic compounds (no benzene detected); it does not contain any compounds composed of carbonyl and alcohol groups; neither triple bonds nor coupled double bonds are found. Particular fractions of hydrocarbons characterised by different boiling points may be separated by means of distillation. TECHNOLOGY DESCRIPTION Final product 1.

14 min. 2 PCP + turbine - FINAL PRODUCT THE ELECTRICAL ENERGY AND THE HEAT ENERGY Efficiency of turbine approx. 5 MW electrical energy 4 MW heat energy 4 MW heat energy TECHNOLOGY DESCRIPTION Final product 2.

15 1 PCP 2 PCP + turbine Raw material – 400 -510 t/mo. Raw material – 400 -510 t/mo. Final product – 250 – 350 t/mo. Final product – 250 – 350 t/mo. (liquid fuel compound) (liquid fuel compound) Power supply - 240/400 [V] Power supply - 240/400 [V] Average consumption of natural gas - approx 40 [m3/h] Average consumption of natural gas - approx 40 [m3/h] Catalyst consumption – 0,15 % of input mass Catalyst consumption – 0,15 % of input mass Recommended area of the production: Recommended area of the production: min 20x20 m height 6.5 m min 20x20 m height 6.5 m Raw material – 1000-1100 ton/mo Raw material – 1000-1100 ton/mo Final product – approx. 5 MW electrical energy & 4 MW heat energy Final product – approx. 5 MW electrical energy & 4 MW heat energy Power supply - 240/400 [V] Power supply - 240/400 [V] Average consumption of natural gas - approx 80 [m3/h] Average consumption of natural gas - approx 80 [m3/h] Catalyst consumption– 0,15 % of input mass Catalyst consumption– 0,15 % of input mass Recommended area of the production : Recommended area of the production : min 40x60 m height 10 m min 40x60 m height 10 m TECHNOLOGY DESCRIPTION Technical Data

16 The offered production technology runs in a continuous mode of TECHNOLOGY DESCRIPTION 6800 hours per year. Work Modes

17 Stage 1: Signature the contract of installation purchase Stage 1: Signature the contract of installation purchase Stage 2: The selection of immovables Stage 2: The selection of immovables Etap 3: Obtainment indispensable permissions Etap 3: Obtainment indispensable permissions Stage 4: The assembly and start-up the installation Stage 4: The assembly and start-up the installation Stage 5: Exploatation of the installation Stage 5: Exploatation of the installation TECHNOLOGY DESCRIPTION The Stages In Business Range

18 The technology on Gold Medal in IV edition EEP Awards FOR INNOVATIVE ENVIRONMENTAL TECHNOLOGY INNOVATIVE ENVIRONMENTAL TECHNOLOGY Pollutec 2006 Fair Lyon. Pollutec 2006 Fair Lyon. TECHNOLOGY DESCRIPTION The Awards

19 Developed & Technology Service Poland 97 – 400 Bełchatów, ul. Jasna 9 Factory & Customer Service Kecel II.Rákóczi F. út 173-175. 6237 Hungary The Commercial Information ttechnology@pinterworks.hu info@tokarz.pl TECHNOLOGY DESCRIPTION


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