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Light Compaction Equipment

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Presentation on theme: "Light Compaction Equipment"— Presentation transcript:

1 Light Compaction Equipment
Ingersoll Rand Product Range Extended version Welcome remarks TBD. 03_IRLC_Range_Description_EN.ppt

2 Press release Ingersoll Rand adds new light compaction equipment to range Ingersoll Rand, worldwide manufacturer of construction equipment, has added a new family of light compaction equipment to the company’s range of products for the utility market. With the will to grow the product portfolio dedicated to general contractors, the Ingersoll Rand range now boasts a comprehensive selection of small and light compaction products, including plates, rammers and walk-behind double drum rollers. There are three single direction vibratory plates – the BX-60WH, BX-80WH and BX-120WH models – one reversible vibratory plate – the BXR-100H – and two rammers, the RX-264H and the RX-344H. The light compaction range is completed by two walk-behind double drum rollers, the DX-500E and the DX-700E models. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

3 Light compaction range
Ingersoll Rand Light Compaction range comprises: 2 Rammers 3 Forward Vibratory Plates 1 Reversible Plate 2 Double-Drum Walk-Behind Rollers Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

4 Rammers Technology Rammers get compaction force from a small gasoline engine powering a large piston set with two sets of springs. Frequency range is 500 to 750 blows per minute. The rammer is inclined at a forward angle to allow forward travel as the machine jumps. Application Rammers deliver a high impact force (high amplitude) on a small shoe surface. It makes them an excellent choice for cohesive and semi-cohesive soils. They are perfect for backfilling and narrow trench compaction applications. Rammers cover three types of compaction: impact, vibration and kneading. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

5 Rammers RX-264H, RX-344H Powerful Performance RX-264H RX-344H Model
Operating weight 58 kg 72 kg Shoe size 230 x 330 mm 270 x 330 mm Lth x Wth x Hth mm 675 x 385 x 1100 675 x 466 x 1115 Impact force 10.0 kN 12.7 kN Blows per minute 600 – 650 bpm Compaction depth 45 cm 60 cm Travel speed 12 – 14 m/min Engine Honda 2.2 kW Honda 2.9 kW Engine model GX100KRA2 GX120AR Engine speed rpm 4000 3600 Fuel tank 2.5 l Guaranteed Sound Lev 104 dBA Vibrations at hand 8 m/s² Powerful Performance Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

6 Rammers RX-264H, RX-344H RX-264H is perfect for works in narrow trenches and close to concrete works (small bellows in high position). RX-344H develops high power compaction with high productivity. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

7 Rammers RX-264H, RX-344H Powerful Performance
Low profile, low weight, low center of gravity. Self-balanced design for greater maneuverability and maximum control around jobsite obstacles. Industry leading impact forces increase productivity. Dependable 4 cycle Honda engine with oil splash lubrication. Engine cover dampens noise level and protects the operator. It is yet easy to remove. 4-point isolation and vibration-reducing grip: Protects both the operator and the engine. Narrower base foot available as options. Easy to access, ratchet-type throttle control ensures constant speed. Durable wooden foot reinforced with thick steel. Carrying cart available as option. Powerful Performance Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

8 Vibratory Plates Technology Gasoline engines drive one eccentric weight at a high speed to develop compaction force. Frequency range is usually 2500 to 6000 vpm. The resulting vibrations cause forward motion. The engine and handle are vibration-isolated from the vibrating plate. Application Vibratory plates are low amplitude and high frequency, designed to compact granular soils and asphalt. The heavier the plate, the more compaction force it generates. Plates used for asphalt have a water tank and sprinkler system to prevent asphalt from sticking to the bottom of the base plate. Vibration is the one principal compaction effect. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

9 Plates BX-60WH, BX-80WH, BX-120WH
Model BX-60H BX-80H BX-120H Operating weight 70 kg 90 kg 110 kg Plate size mm 430 x 565 500 x 565 565 x 565 Lth x Wth x Hth mm 950 x 430 x 915 950 x 500 x 915 950 x 550 x 930 Impact force 15.3 kN 18.0 kN 25.4 kN Vibration rate 5600 vpm Compaction depth 30 cm 35 cm 41 cm Travel speed 25 m/min Engine Honda 2.9 kW Honda 4.0 kW Engine model GX120K1 GX160K1 Engine speed rpm 3600 Fuel tank 2.5 l 3.7 l Water tank 12 l 14 l Guaranteed Sound Lev 104 dBA 105 dBA Vibrations at hand 4.5 m/s² Productivity, Versatility, Reliability Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

10 Plates BX-60WH, BX-80WH, BX-120WH
Compact design for greater maneuverability High horsepower for greater performance: Highest centrifugal forces in the industry Oil bath exciter bearing lubrication eliminates the need for routine greasing Unique ratcheting throttle design for improved control around jobsite obstacles Flip-over handles for ease of operation and better compaction in confined areas Removable water tank, with large capacity for increased operating intervals Strong steel base: no breakage Easy cleaning. 3 machines, 3 widths, 3 productivity levels Dependable 4-stroke Honda engine with self lubrication Engine protection cage with integrated lifting bail Wheel kit available (option) Productivity, Versatility, Reliability Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

11 Plates: Product comparison IR BX-60WH vs Mikasa (=Imer) MVC F70R
Light plates category best seller in France!!! Model Engine Weight Impact Force Plate dimensions BX-60WH Honda 2.6 kW 70 kg 15.3 kN 430x565 mm MVCF70R Robin 4.2 kW 76 kg 12. kN 420x510 mm Let’s see how our vibratory plate BX-60WH compare with the best-seller from competition in France in the same product category. Similar dimensions, similar application: small works in road repairs, sidewalks. BX-60WH advantages: BX-60WH advantages: Impact force: >20% higher Industry standard Honda Protecting tubular cage Ratchet control at hand reach 4 handles at the plate level (better CE compliance) Foldable guiding handle Polyurethane antivibe handle 4.5 m/s² HAV 03_IRLC_Range_Description_EN.ppt

12 Reversible Vibratory Plates
Technology In addition to some of the standard vibratory plate features, reversible plates have two eccentric weights that allow smooth transition for forward or reverse travel, plus increased compaction force as the result of dual weights. Application Due to their weight and force, reversible plates are ideal for semi-cohesive soils or crushed stones, which require high compaction energy. The reversing feature changes the direction of machine travel permitting the operator to enter and exit a confined work area along the same path. Moreover, the reversible forward travel may be stopped and the machine will maintain its force for « spot » compaction. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

13 Reversible Plate BXR-100H
Model BXR-100H Operating weight 150 kg Plate size 390 x 630 mm Lth x Wth x Hth mm 1350 x 390 x 945 Impact force 24.5 kN Vibration rate 4200 vpm Compaction depth 38 cm Travel speed 65 m/min Engine Honda 2.9 kW Engine model GX160 Engine speed rpm 3600 Fuel tank 3.5 l Guaranteed Sound Level 105 dBA Vibrations at hand 5 m/s² Built To Perform, Built To Last Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

14 Reversible Plate BXR-100H
Rugged and reliable 4 stroke Honda engine. Heavy duty sealed exciter bearings allow for higher centrifugal forces. Shock mounts isolate the engine and prevent handle vibration. A centrifugal clutch allows smooth transfer between forward and reverse directions. An engine protection cage integrates the lifting bail. A high position handle increases maneuverability around jobsite obstacles. Dual eccentrics provide much greater compaction force and deeper lift capability than single eccentric units. Direction of travel is reversed by repositioning the dual eccentric weights in relation to each other. Built To Perform, Built To Last Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

15 Double-drum Walk-behind Rollers
Technology Dual steel drum are mounted on a rigid frame and powered by a diesel engine. Steering is done manually with the machine handle. Frequency is 3300 vpm and amplitude is around 0.5 mm. Vibration is provided by eccentric shafts placed in the drums. Application A popular design for many years, the smooth-drum machine is ideal for both soil and asphalt. Its frequency and amplitude make it optimized for small particles material. High productivity is achieved as the double-drum works twice in one pass. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

16 Rollers DX-500E, DX-700E High Productivity, Ease of Service DX-500E
Model DX-500E DX-700E Operating weight 590 kg 742 kg Drum width 575 mm 650 mm Drum diameter 356 mm 404 mm Lth x Wth x Hth mm 2290 x 616 x 1160 2290 x 702 x 1170 Side clearance 25 mm 26 mm Curb clearance 220 mm 248 mm Centrifugal force 11.8 kN 20.0 kN Vibration rate 3300 vpm Compaction depth 30 cm 35 cm Travel speed 0 – 3.5 km/h Engine Kubota 3.7 kW Kubota 4.5 kW Engine model EA300-ENB1 Engine speed rpm 2500 3000 Fuel tank 4.8 l Water tank 38 l 42 l Guaranteed Sound Lev 104 dBA 105 dBA Vibrations at hand 3.5 m/s² High Productivity, Ease of Service Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

17 Rollers DX-500E, DX-700E High Productivity, Ease of Service
Water cooled Kubota diesel engines with electric start Hydrostatic drive on both drums allowing infinite variable speed Excellent curb and wall clearance allowing for a high quality work. 38 l capacity polymer water tank with standard sprinkler system allow for longer operation intervals. 9.5 mm thick drum shell for durability and strength. Excellent service access provided by easy-to-remove covers. Front and rear drums are equipped with scrappers maintaining smoothness for a high quality finish. Central lifting hook Control handle is height-adjustable and folds for easy transportation and storage. For safety, the handle has a « dead-man » control and a reverse contact shutdown control. High Productivity, Ease of Service Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

18 Product comparison IR DX-700E vs Bomag BW65H
Model Engine Weight Frequency Impact Force Drum width DX-700E Kubota 4.5 kW 742 kg 3500 bpm 20. kN 650 mm BW65 H Hatz 5.3 kW 707 kg 22. kN We can do the same exercise with our biggest duplex roller. More “product comparisons” to come. DX-700E advantages: Industry standard Kubota Electric start is standard on DX-700E Water-cooled diesel engine on DX-700E vs Air-cooled on Bomag 03_IRLC_Range_Description_EN.ppt

19 Compaction parameters
Comparing equipment Advance speed and shoe/plate width: Productivity rate [m²/h] Impact force and shoe/plate surface: Impact pressure [kN/dm²] Frequency and advance speed: Distance between 2 impacts [mm] Frequency, advance speed and shoe/plate length: Number of impacts at one point [#] Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

20 Compaction parameters
Model Width Length Working Surface Advance Speed Productivity Rate Impact Force Impact Pressure Freq. Impacts Gaps at max speed Blows per pass at max speed [mm] [dm²] [m/min] [m²/h] [kN] [kN/dm²] [vpm] [#] RX-264H 230 330 7.6 14 190 10 1.32 650 22 15 RX-344H 270 8.9 220 12.7 1.43 BX-60H 430 565 24.3 25 640 15.3 0.63 5600 4 127 BX-80H 500 28.3 750 18 0.64 BX-120H 31.9 840 25.4 0.80 BXR-100H 390 630 24.6 65 1520 24.5 1.00 4200 41 DX-500E 575 50 2.9 58 2000 11.8 4.10 3300 6 DX-700E 3.3 2260 20 6.15 For rollers, the so-called contact length will depend on the hardness of the material in compaction, because of the round shape of the drums. When the material becomes harder, the contact surface decreases and, therefore, the impact pressure is stronger. Light Construction Utility Equipment 03_IRLC_Range_Description_EN.ppt

21 03_IRLC_Range_Description_EN.ppt


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