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Fixation and Optical Lamination

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Presentation on theme: "Fixation and Optical Lamination"— Presentation transcript:

1 Fixation and Optical Lamination

2 Accurate Fixation material
Application ■Keep position after REL test - Good Adhesive strength performance. (No delamination) - Reducing stress / Stress absorption. ■Good adhesion to wide range of engineering plastics. - Accept Glass, COP/COC, PC, LCP, and Metal. - Keep physical’s performance after REL test. ■Wide range selection for cure process. - Accept UV, Visible, LED365, 385nm / UV + Heat Anneal / UV + Thermal / Thermal / IR. ■Increasing productivity - Cure speed can provide productivity. (eg. UV cure 2-3sec) ■Qualification to Application - Stable performance for optical refractive index, transmittance & coloration)& physical characteristics.

3 Camera Devices : Module Assembly
Cross section Benefits - Selectable cure condition 《UV only, UV + Thermal, UV + Heat anneal》. - Apply to wide rage of wave light 《UV ~ LED》. - Good adhesion to both Engineering plastics and Glasses. - Wide range of viscosity. - Guaranteed period 《over 6month》. - High reliability《85℃/95%, -40℃/1000h, 85℃/1000h, -40℃/30min⇔85℃/30min 100cyc》. - High positional accuracy. TDS Lens Holder/Housing Lens Fixation IRCF / Housing Lens Holder/ Housing Housing/ Substrate FPC Reinforcement Product Name 5300T2 5342 8530 5200LL 5210 XVL-90K Viscosity mPa・s 5400 (T.I. 3.7) 12000 11000 9000 (T.I. 1.8) 39000 (T.I. 1.5) 3200 Curing Condition / UV mJ/cm2 4500 6000 Curing Condition / Heat - 80C X 30 min Hardness D 64 A 79 D 67 D 83 A 86 A67 Volume Shrinkage % 5.9 3.1 4.0 4.5 4.2 5.4 Tg C 2.4 9 38 109 132 -44 α1 1/C 2.5 X 10-4 1.2 X 10-4 1.9 X 10-4 7.1 X 10-5 1.1 X 10-4 3.9 X 10-5 α2 3.1 X 10-4 3.2 X 10-4 2.0 X 10-4 2.4 X 10-4 2.6 X 10-4 Elasticity MPa 74.8 44 210 2700 3100 129.5 Elongation 286 81 45 352

4 Optical part placement
HUD Devices Benefits - Can keep high accuracy under the high temperatures. - High reliability. - Wide range of viscosity. - High adhesive strength, Low stress ≪Mirror/Lens≫. TDS Optical part placement LCM placement MEMS placement FPC Reinforcement LD placement Product Name 8840L 8120TT 9210K 9301 Viscosity mPa・s 23000 12500 40000 30000 Curing Condition / UV mJ/cm2 6000 3000 5000 Hardness - D 70 A 85 D 85 D 80 Volume Shrinkage % 3.8 4.0 1.7 4.1 Tg C 33 -52 80 72 α1 1/C 9.7 X 10-5 9.0 X 10-5 4.7 X 10-5 9.6 X 10-5 α2 1.5 X 10-4 2.5 X 10-4 1.3 X 10-4 1.4 X 10-4 Elasticity MPa 180 1.4 2480 4500 Elongation 18 67 1.3

5 Car Navigation : OPU Benefits TDS
Objective lens Collimator lens Mirror PD Grating LD Benefits - High accuracy fixation, 3D fixation≪PD/LD≫. - High adhesive strength, Low stress ≪Mirror/Lens≫. - High adhesive strength for various materials≪ Grating/ other ≫. - Wide range viscosity. - Apply to wide rage of wave light 《UV ~ LED》. TDS PD/ LD Mirror/ Lens Grating/ other PRODUCT NAME 9210K 9301 8120T3 8172 8840L MAIN COMPONENT Epoxy Acrylate VISCOSITY mPa・s 40000 30000 12000 13000 23000 CURING CONDITION mJ/cm2 4000 ~ 5000 3000 ~ 4500 3000 ~ 5000 4500 ~ 6000 HARDNESS TYPE A TYPE D 85 TYPE D 80 TYPE A 85 TYPE A 83 TYPE D 70 VOLUME SHRINGAGE % 1.3 4.1 4.0 3.3 3.8 Tg 80 72.1 -35 3.5 33 α1 1/℃ 4.7 X 10-5 9.6 X 10-5 5.3 X 10-5 7.3 X 10-5 9.7 X 10-5 α2 1.3 X 10-4 1.4 X 10-4 1.7 X 10-4 2.0 X 10-4 1.5 X 10-4 TENSILE STRENGTH MPa 2480 4500 9 18.7 1152

6 Optical Performance material
Application ■Correspond Environmental - Compliant REACH, RoHS + Halogen. - Non-Solvent materials ■Low stress / Stress absorption. - Wide range of hardness & tanδ. - Reducing mechanical stress & Adhesive’s stress. - No damage to other substrate for cracking and MURA. (eg. Display) ■Endure REL test - Accept Heat soak test (85℃/85 % (T=1,000)), Thermal Shock test (-40℃ ⇔ 85℃ x100cyc) - Hydrophobic materials / resist Haze ■Stable performance - Stable performance for optical refractive index, transmittance & coloration)& physical characteristics. ■Qualification to Application - Stable performance for optical refractive index, transmittance & coloration)& physical characteristics.

7 Optical Performance material
TDS Transmittance data (%T) Refractive data Validation result Kyoritsu can provide “Low RI material”. Refractive vs. Abbe data

8 Introduce : Unique Technologies

9 ■Controlling Light wavelength.
Black color material Application ■No heat damage. - No exposure high temp. and No damage around substrate. - UV cure can provide production increasingly. ■Controlling Light wavelength. - Light proofing and protect external light. (Anti- Ghost Flare) ■Increasing Productivity - UV curable & make time deduction for production. ■Free & Flexible design. - UV cure contribute thicker film. / More ■Validation result. - Many customers tested for UV curable black color resin.

10 Black color material TDS Product Name XS-SYB01 XS-SYB02 Condition
Heat cure material: Transmittance data (%T) UV cure material: Transmittance data (%T) Validation result TDS  Product Name XS-SYB01 XS-SYB02 Condition Main Component Acrylate One Component Color Black Visual Contact Hardness Shore D 60 A 72 Hardness Meter Viscosity mPa・s 24,000 23,000 Cone / Plaste Cure Condition mJ/cm2 3,000 Deep cure: 2.0 mm 3,000 Deep cure: 2.8 mm Metal Halide Lamp Elastic Modulus MPa 52 351 JIS-Z-1702 No.3 DUMBBELL SPEED:10mm/min Tensile Strength 7.5 16 Elongation At Break % 33 14 Guaranteed Condition 0 ~ 15 At Dark Place Test coupon General Technology Kyoritsu Technology

11 Low Temperatures And Rapid Curable Adhesives
Development Back Ground 1. Device structures change to small and complicated ↓ UV irradiation is difficult to fully reach 2. Component materials: metal to plastic for cost reduction. Lower heat stability Customers need lower temp. and fast curable resin equivalent to UV adhesives. Characteristics  - Cure Completed at 60℃×5min - Cure Completed at 80℃×3min Higher temperature enables faster curing speed. Fully cured at 120C x 10 sec

12 Thank you very much for your attention and interested!


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