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Наименование презентации

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1 Наименование презентации
дата

2 “Omsk Institute of project engineering for petroleum refining and petrochemical industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company February 17, 1953 Date of foundation 19A,Prospect Mira, Omsk, , Russian Federation Legal address Mailing address +7 (3812) Contact us +7 (3812) Fax Москва Омск (Центральный офис) Белград Астана

3 ONHP branch offices Moscow Omsk (Central Office) Belgrade Nakhodka
Astana Beijing Dubai - currently existing ONHP branch offices - branch offices to be established in the near future

4 Basic trends in ONHP activities:
ONHP Profile Basic trends in ONHP activities: Complex design development for the facilities of petroleum refining, petrochemical, gas-processing and chemical industries; Complex of design and exploration work performance for construction of new facilities, extension, reconstruction and modernization of existing industrial and civil facilities; Participation in selection of equipment, products and materials for the Clients’ construction sites; pre-commissioning and start-up; Field supervision and engineering supervision over construction of the designed buildings, structures and facilities. Москва Омск (Центральный офис) Белград Астана

5 ONHP Profile Москва Омск (Центральный офис) Астана
Currently ONHP develops design of the facilities as follows: 1.Process units for petroleum refining, petrochemical and chemical plants, including: - Crude oil refining - FCC Naphtha Hydrotreating - Diesel Hydrotreating - Catalytic Cracker - Visbreaker - Reformer - Gas Fractionation - Isomerization - Hydrogen Production - PSA 2. Deep Conversion Complexes; Storages; 3. Offsite Facilities and Utilities:  - Tank farms for crude and products storage  - LPG tank farms  - Intermediate tank farms  - Industrial and storm water treatment facilities and sanitary sewer  - Nitrogen and oxygen stations  - Air compressor stations  - Rail tank car loading and unloading racks  - Rail tank car on-spot loading racks  - Road tank car loading racks  - Vapor recovery unit  - Chemical supply system  - Naphtha self-blending stations  - Fuel handling facilities  - Flare system - Transformer substations  - Hydrogen handling facilities  - Laboratories - Networks and Utility Services (incl. Process, Combustion Engineering, etc.) - Control Stations  - Chemical water conditioning systems  - Fire Fighting Facilities  - Water Supply Facilities  - Water Drainage Facilities  - Power Supply Facilities   - Furnace Rooms, Boiler Rooms  5. Other facilities. Москва Омск (Центральный офис) Астана

6 ONHP Action Fields { { { Pre-Investment Phase Investment Phase
Operation Phase Pre-FEED FEED, Detail Design Construction Operation Conceptual Project Basis; Pre-Feasibility Study ; Bankable Feasibility Study Basic Engineering (BDEP); Basic Implementation (Project Design); Definitive Implementaion (Detailed Design) Design Documentation development; Design and Estimate Documentation maintenance of expertise in accordance with law requirements of country of facility location; Bid Package Development for Contractor’s Work and Equipment Procurement; Performance of Engineering Survey (all types); Development of Engineering Design Documents; Optional Equipment Design Development; Development of Method Statements Reference Standards. ЕРСм services for new construction; Apart: Schedule Control; Project Budget Management; Equipment delivery management; Engineering Supervision for Equipment Manufacturing, Equipment Forwarding; Field and Engineering Supervision over Construction ЕРСм services for reconstruction and modernization facilities, including field and engineering supervision; Operation Documents Development (Emergency Response Plans; Process and Engineering Procedures)

7 ONHP authorization to perform activities
Authorization to exercise activities in the Russian Federation: 1. Design: Certificate СРО-НП-СПАС-П “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform all types of design activities (13 types). Self-regulated organization “Interregional union of Siberian designers and architects”. 2. Engineering survey: Certificate И “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskaniya-alliance” energy complex design and construction. 3.Construction: Certificate С-021 “Of access permit to perform specific work type or types effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskanija-alliance” energy complex design and construction”. Москва Омск (Центральный офис) Белград Астана Availability of licenses to implement activities in the Republic of Kazakhstan: 1.State License (General License) granting permission to perform design and survey activities in the Republic of Kazakhstan. 2.State License (General License) granting permission to perform expert works and engineering services in the Republic of Kazakhstan 3.State license granting permission to perform and render environmental protection works and services in the Republic of Kazakhstan. 4.State License (General License) granting permission to perform design of facilities in petrochemical, gas- and petroleum refining industries. 5.State License (General License) granting permission to perform design of boilers operating under working pressure of min. 0.7 kg/cm2 and heat-transfer agent temperature of min. 115oС, vessels and pipelines operating under pressure of min. 0.7 kg/cm2 in oil and gas industries. 6.Certificate granting permission to perform industrial safety activities in the Republic of Kazakhstan.

8 Staff strength Москва Омск (Центральный офис) Белград

9 Personnel structure as of October 01, 2011
The general labour experience of employees (average value) 19 years % % Москва Омск (Центральный офис) Labour experience of employees in ONHP (average value) 12 years Белград Personnel mean age – 37,5 years %

10 Company School Higher school
Program “School – Higher School – Company” Company ‘s strategic pool of trained reserve School Higher school ONHP Junior Assistants Company’s strategic pool of trained reserve (Schoolchildren, Students) Company ONHP Young Professionals Program of vocational adjustment ONHP Professionals Company’s pool of trained reserve 10

11 Participants of the Program "School – Higher School – Company"
ONHP Ministry of Education, Omsk region Department of Education, Omsk city Ministry of Education, (Republic of Serbia) 6 Higher Schools of Omsk city Participants of the Program "School – Higher School – Company" AO "Oil Company KazMunaiGas” (Republic of Kazakhstan) Schools of Omsk city (among them there are 11 sponsored schools) Atyrau Institute of Oil and Gas (Republic of Kazakhstan) Belgrade State University (Republic of Serbia) Marine Engineering Institute (Vladivostok city, Nakhodka city)

12 Industrial practice in ONHP
Familiarization conducted loop tour around ONHP departments Computerized work station in ONHP department Tutor (ONHP Young Professional) Industrial practice in ONHP Job-oriented assignment to Higher Schools for fundamental (engineering) specialties Individual rating of schoolchildren ONHP Certificates for Student's Industrial Practice Schoolchildren study activities of ONHP Russian and foreign partners School rating

13 Data on Program 2010 Participants Matriculation (2011 school-leavers)

14 Experience in General Design
Oil Company Refinery Capacity, MTA Site, ha OAO Gazpromneft (Russia) OAO Gazpromneft – Omsk Refinery 19,5 1125 NIS a.d. (Serbia) Pančevo Refinery, Novi Sad Refinery 5,7 320 Oil Company “Alliance” (Russia) OAO Khabarovsk Refinery 3,0 90 AO Oil Company “KazMunaiGaz” (Kazakhstan) TOO Atyrau Refinery 5,0 242 14

15 ONHP Major Projects FCC Naphtha Hydrotreating. Diesel Hydrotreating.
Feed Capacity Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer) FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities 1.2 MTA 3 MTA Off-site Facilities for Light Naphtha Isomerisation Plant (Isomalk-2) Off-site Facilities for Isomerisation Plant 800 TTA Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex (General Designer) Continuous Catalytic Reforming Plant. 1 MTA Москва Омск (Центральный офис) Белград Астана Feed Capacity Primorsky Refinery Petrochemical Complex. Terminal 20 MTA OOO “RN-Tuapse Refinery” Hydrogen Unit (the largest in Russia) LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000m3) 236 TTA (hydrogen) OAO Komsomolsky Refinery Hydrocracking Complex 1.8 MTA Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем

16 ONHP Major Projects Москва 4.0 bln.m3 / year Омск (Центральный офис)
Feed Capacity Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer) Off-Site Facilities for Hydrocracking, Hydrotreating Combined Unit 1 MTA 500 TTA VT-Visbreaker Complex (General Designer) VT Unit; Visbreaker; Off-Site Facilities. 1.8 MTA 750 TTA Москва Омск (Центральный офис) Feed Capacity OOO Tobolsk-Neftekhim  Broad Fraction of Light Hydrocarbons Processing Complex Expansion (min. 5.8 MTPA) Gas Fractionation Unit – 2. Northern and Southern Bases 3.2 MTA Белград Астана Feed Capacity OAO SurgutNefteGas Gas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery Gas Processing and Compression Facility No.1, 2. Facility Commissioning Year – 2010 4.0 bln.m3 / year

17 ONHP Major Projects Feed Capacity Москва Feed Capacity
TOO Atyrau Refinery Petrochemical Complex (General Designer) Catalytic Reforming Plant. Aromatics Plant (benzene, toluene, paraxylene). Off-Site Facilities. 1 MTA Deep Conversion Complex (General Designer) 16 Process Units: 1. Fluid Catalytic Cracker  2. Non-Saturated Gas Fractionation Section 3. LPG Desulphurization Unit. 4. Pre-Treatment. Oligomerization Unit. 5. Butene Oligomerization Unit. 6. Polybenzine Hydrogenation. 7. Cat Naphtha Selective Hydrogeneration Unit. 8. LCCN (Light Catalytically Cracked Naphtha) Etherification Unit.  9. Naphtha Hydrotreater. 10. Gasoil Hydrotreater. 11. Sulphur Recovery Unit. 12. Amine Regeneration Unit. 13. Sulphur Recovery and Forming (Granulation) Unit 14. Saturated Gas Fractionation Section 15. Isomerization Unit 16. Hydrogen Production Unit 2,4 MTA 1,2 MTA 1,4 MTA Москва Омск (Центральный офис) Белград Астана Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем Feed Capacity MHC/DHT Complex at Pančevo Refinery (General Designer) Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit Modernization Off-Site Facilities LPG Storage 3 MTA

18 Cooperation with Foreign Companies Technology Development:
ONHP has signed agreements with world leading engineering companies such as Sinopec Engineering (China), Kellogg Brown & Root (Great Britain), CB&I (Czech Republic), who are experienced and applying the most modern technical resources and up-to-date software products Engineering: Sinopec Engineering (China) KBR (USA) Marubeni (Japan) Technology Development: AXENS (France)‏ CB&I Lummus (Czech Republic ) UOP (Great Britain)‏ Foster Wheeler (USA)

19 Cooperation Experience with foreign engineering companies
ONHP develops design in compliance with International and European codes (ASME, API, DIN, ANSI, EN): NIS a.d.: General design development for Oil Refineries in Novi Sad and Pancevo, Republic of Serbia. NIS a.d.: Oil Refinery Modernization Project in Pancevo, Republic of Serbia. OAO "Oil Company KazMunaiGas”: General Contract on FEED (project design documents development) and BDEP management for new petrochemical complex with the capacity of 1 MTA (feed) at TOO Atyrau Refinery – in cooperation with AXENS. OAO "Oil Company KazMunaiGas”: FEED (project design documents) development for Deep Conversion Complex, which includes 16 process units at TOO Atyrau Refinery in cooperation with AXENS, UOP, Foster Wheeler. OAO "Oil Company KazMunaiGas”: Design Engineering of Offsite facilities as well as consulting engineering under detailed design project developed by JGC Corporation at TOO Atyrau Refinery. Москва Омск (Центральный офис) Белград Астана Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем

20 Hardware and Software Software interconnection at all design stages
Техническое оснащение Взаимосвязь программных продуктов на всех стадиях проектирования Hardware and Software Software interconnection at all design stages PreFEED Basic Engineering Design Packages FEED, Design documentation Detailed Design Documentation Procurement Construction, pre-commissioning Operation Method Statements (work production plan) development taking into consideration sales requirements by means of units operation mode change SmartPlant Instrumentaton (Intergraph) SmartPlant Electrical Detailed Design Documentation on Electrical part PIMS (AspenTech) Orders development and processing procedures, order technical part (requisition), attachment to a contract (purchase order) Refinery process diagram improvement based upon linear simulation taking into consideration market researches on product yield maximum increase Aspen Icarus Decisions economic evaluation SmartPlant P&ID Process diagrams for processes Process diagrams itemization at “Project” stage SmartPlant 3D (Intergraph), AVEVA PDMS Layout decisions in 3D Process diagrams itemization at “Detailed Design” stage (Intergraph), AVEVA PDMS Economic evaluation itemization SmartPlant Materials Physical simulation for all construction and installation nodes, isometrics. Control based upon laser scanner. Operating production 3D simulation Process diagrams for all processes Analysis based upon construction results Analysis based upon operation results Piping classes, equipment interconnection in 3D simulation including equipment tags in accordance with P&ID SmartPlant Foundation Facility 3D simulation Facility data storage and systematization Detailed Design Documentation on Instrumentation ONHP is applying the most modern equipment, technical resources and up-to-date software products, which allow planning and control implementation of entire project at the earliest stage. That is in accordance with all recent international requirements pertaining to each design stage from Justification of Investments to Operation. 20 20

21 Technical resources and software products for project management
Software complexes integration allows covering all processes within the refinery Projects planning and control Entire enterprise resources management Document flow management Finance PS Controlling Sales management Human resources management Production management Procurement Project Management. Project management including planning and control. Timesheets. Data acquisition on actual working hours and material expenditures PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review Document flow and document archives 3D It allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures. It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model. 3-D Design Projects system

22 Communication procedure
Организация коммуникаций по проекту Client General Designer Coordination & functional organization chart Coordination technical resources Coordination Procedures Identification of documents to be submitted Communication procedure Ftp-server Project participants Initial data Design and estimate documentation, including revisions Letters, messages Reports, MOMs Accountancy Vendors General contractor Licensors Design companies Contractors Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants Communication procedure defines technical resources and access rights of project participants Communication procedure determines project procedures: Letters, MOMs, other documents designation procedure; Addressees and mailing lists; Format of documents to be submitted; Electronic documents arrangement rules (placing onto ftp-server); Project reporting forms; Letters reply and reporting submission deadlines. Communication procedure determines: Forms of accompanying documents (Transmittal); Requirements for naming files of design and estimate documentation, including revisions and considering automatic processing of document packages based upon attached list (Transmittal); Applied code numbers for design and estimate documentation 22

23 ONHP development concept
Expansion of ONHP activities geography (including ONHP new branch offices establishment); Formation of backlog of business, where the share of international business projects shall make min. 80% (currently it makes 64%); Rendering complete package of engineering services; Increase in scope of work to be performed in petrochemical and chemical industries

24 THANK YOUR FOR YOUR ATTENTION!
19А, Prospect Mira, Omsk, Russia Tel. +7(3812) , Fax +7(3812) Web:


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