1. Omron Microscan HAWK MV-4000 High Performance Smart Camera
Speaker:
Date:

2. Agenda – HAWK MV-4000 Product Description Models and Specs
Performance details
Accessories
Software
Demonstration
Application Arenas
What the product is. Why is it significant. How to sell it.

3. MV Portfolio – 2015/2016 Hardware Portfolio Software Offering VS .NET
What the product is. Why is it significant. How to sell it.

4. MV Portfolio – A Complete Product Line!
Hardware Portfolio
Software Offering
VS .NET
What the product is. Why is it significant. How to sell it.
Smart Sensor -> Smart Camera -> High Performance Smart Camera -> PC Based Vision

5. 2018 Omron Machine Vision Portfolio
Price
Performance
MicroHAWK MV
HAWK MV-4000
GigE PC Vision
FH - Series
FQ-2

6. HAWK MV-4000 – More power than ever!
C-Mount - For maximum imaging flexibility
Industrial Ready - IP-67 with lens cap
Sensors – 4 to 6X higher FPS than MicroHAWK
Processing - 4X faster than MicroHAWK MV
Digital IO - Trigger, 3 In, 3 Out (Strobe control on Out 3)
Comm BaseT Ethernet port (live images and fast reports)
Protocols - EIP, PROFINET
Accessories – Shares all accessories of Vision HAWK and MicroHAWK MV
Software - AutoVISION Sensor, AutoVISION, FrontRunner, CloudLink, .NET
Seamless Scalability - MicroHAWK to HAWK to PC Based Systems
What the product is. Why is it significant. How to sell it.

7. HAWK MV-4000 Models 8 Models MV-4000-03, Mono, 0.3 MP
MV C, Color, 0.3 MP
MV , Mono, 1.3 MP
MV C, Color, 1.3 MP
MV , Mono, 2.0 MP
MV C, Color, 2.0 MP
MV , Mono, 5.0 MP
MV c, Color, 5.0 MP
What the product is. Why is it significant. How to sell it.

8. HAWK MV-4000 – Sensors/IO
What the product is. Why is it significant. How to sell it.

9. HAWK MV-4000 – Processing Comparison Chart
4X faster than MicroHAWK MV
7X faster than Vision Hawk
What the product is. Why is it significant. How to sell it.

10. HAWK MV-4000 Cool Facts Dual Core Intel Processor
FPGA assisted acquisition (10 usec latency, 2 usec jitter)
Runs Windows 10 IoT Enterprise (Embedded)
Automatic Core Balancing
Application Whitelisting (Power back to original state)
Increased robustness – Visionscape on PC since 1996
Visionscape converted to 64 Bit
20% speed increase over the 32-bit runtime
Supports large memory address space (i.e. Jobs > 2GB)
Dedicated interface for Varioptic Caspian C-Mount Lens
What the product is. Why is it significant. How to sell it.

11. HAWK MV-4000 Accessories
Lens/Caps
Smart Lights
Cabling
Mounting

12. Lensing – Why is it important
Lensing – Why is it important? Sensors, Pixel Size, Lens Quality and MTF
What the product is. Why is it significant. How to sell it.

13. Lenses – Application appropriate lensing
High Res, Gauging, Verification
General Use, Inspection, Reading
What the product is. Why is it significant. How to sell it.
1” Format for 5 MP

14. HAWK MV-4000 – Lens Details
What the product is. Why is it significant. How to sell it.

15. HAWK MV-4000 – Preconfigured units with Lens/Cap
Standard lens units match our MicroHAWK FOV
High fidelity lenses for gauging, verification, etc.
What the product is. Why is it significant. How to sell it.

16. Lighting– Ring Lights Lens Mounted Mounting kits, 60/70 or 100
Thread adapters to mount ring lights directly to each lens
Mounting kits, 60/70 or 100
300mm long rail with anodized brackets
Includes mounting hardware

17. Lighting – Pharmalite (Label Reading/Verification Kit)
SLN
New mounting bracket - Anodized Al
2MP camera
16mm high fidelity lens
1mm spacer
Light FOV matches camera FOV
Label reading and verification
FOV = 50 mm x 37 mm Standoff = 37 mm

18. Lighting - DOAL Mounting kit for all DOAL lights
300mm long Bosch rail with anodized Al brackets
Includes mounting hardware
Can be purchased as mounting kit or as part of DPM solution kit, SLN

19. Lighting– MAX 300 Mounting kit/VMI Solution kit MAX Lite 300
Identical to current mounting kit except for a new camera mounting bracket

20. Light Kits
What the product is. Why is it significant. How to sell it.

21. Wiring Options Direct Wiring GigE Ethernet Cable Adaptor/Power Supply
Flying leads power and IO
Using QX-1 Vision/MicroHAWK accessories
Adaptor/Cable to QX-1
QX-1
Power Supply
Photo Sensor
Optional Light Cable
Direct Wiring
QX-1
What the product is. Why is it significant. How to sell it.

22. Smart Light Wiring Options
Direct Connect Y Cable
QX-1 Connect Option
Pair these with lights or lighting kits
Y Cables works for MicroHAWK too!
Smart Lights
What the product is. Why is it significant. How to sell it.
Direct Connect
QX-1 Connect

23. Full Wiring Options
What the product is. Why is it significant. How to sell it.

24. Mounting
4X M4X0.7mm mounting holes on front and back

25. Mounting continued ¼-20 tripod mount hole Adapts to standard APG mount
Mounts on standard tubing (6 mm slots)

26. AutoVISION 5.0 – AutoVISION (Verification Optional)
Easiest software available for beginners to machine vision
Simplifies common machine vision applications
Intuitive navigation with instant automated feedback to facilitate install, setup and use
Scalable to more complex applications
Comprehensive tool set. MV and ID.
What the product is. Why is it significant. How to sell it.

27. AutoVISION: 24 High-Level Tools
Machine Vision, Code Reading and Code Verification in One

28. AutoVISION 5.0: AutoVISION Sensor
What the product is. Why is it significant. How to sell it.
(QSXGA)

29. Visionscape
Full Professional Classic MV UI

30. CloudLink - Web Based Monitoring HMI
CloudLink has been enhanced to 10 frames per second
Can run off of camera VGA port
Can run remotely

31. .NET Custom User Interfaces, Fully Integrated Vision
.NET Controls and Rest APIs allow for development of custom user interfaces, and for integrating vision fully into automation lines.

32. Applications Unique to HAWK MV-4000

33. Applications – Packaging
OCR, OCV, AutoID and verification for single items and cartons full of items
Package Quality Inspection
Robotic Pick and Place
360 degree Label/Barcode Inspection
Requirements
Very high speed imaging
Low and High Resolution Sensors
Pipeline operation
Small are large area scanning
PLC, Robot and General Automation Integration
Applications – Packaging

34. MicroHAWK MV vs. HAWK MV-4000
Cigarette production up to ppm
Tetrapak Reading/Inspection up to 3600 ppm
Laser Mark Verification up to 2500 ppm
Inline Code Verification up to 2000 ppm
CIJ Verification up to 2000 ppm
Foil Packaging up to 2000 ppm
Cap Inspection up to 1800 ppm
Beverage Cans & Bottles up to 1700 ppm
Cigarette Pack Inspection up to 1000 ppm
Cigarette Carton Reading up to 1500 ppm
Pharma Bottling up to 1200 ppm
Can Labeling Reading/Inspection up to 1200 ppm
Cigarette Pack Reading up to 1000 ppm
Pharma Label Inspection up to 800 ppm
Jar label Inspection up to 700 ppm
Pharma Package Inspection up to 400 ppm
Cosmetic Package Inspection up to 180 ppm
HAWK MV-4000
Dependent on content and complexity of inspection as well as speed
MicroHAWK

35. Applications – Clinical and Pharma
ID, Inspection and Verification for individual and racks of parts
Read while spinning Tubes
Tubes Analysis (Tube and ID, Tube Measure, Liquid Level)
Analyzer loading verification
High speed rack loading ID
Requirements
Operate in very small enclosed areas
Low to High resolution sensors
Rapid Capture
Small and large viewing area
Far and very close reading and inspection

36. Applications – Clinical and Pharma
Pill Checking
Blister Pack Inspection
Bottling
Date and Lot code
Medical Devices and Kits
Requirements
Operate in very small enclosed areas
High resolution sensors
Rapid Capture
Small and large viewing area
Far and very close reading and inspection

37. Applications – Digital
Gauging and guidance for assembly - Phones
Assembly verification
OCR, OCV, AutoID and Verification for individual and arrays of parts(PCB Inspection, Color)
Pick and Place
Large area code reading and code verification
Requirements
Medium to high speed imaging
Low and High Resolution Sensors
Monochrome and Color imaging
Small are large area scanning
High Precision calibrated results
PLC, Robot and General Automation Integration

38. Applications – Digital
Semiconductor – DPM
OCV Mark Inspection
BGA Inspection
SMT – Pick and Place
Large Area Code Reading
Requirements
Medium to high speed imaging
Low and High Resolution Sensors
Small are large area scanning
High Precision calibrated results
PLC, Robot and General Automation Integration

39. Applications – Auto Applications Requirements Direct Part Mark Reading
Code Verification
Automotive electronics inspection
Color Inspection - Instrument cluster inspection, fuses
Requirements
Medium to high speed imaging
Low and High Resolution Sensors
Monochrome and Color imaging
Small are large area scanning

40. Applications – Auto Applications Requirements
Long distance, large area inspection, gauging, guidance, assembly verification
Car Component and Assembly Inspection
Requirements
Medium to high speed imaging
Low and High Resolution Sensors
Monochrome and Color imaging
Small are large area scanning

41. Applications – Other Applications Requirements Tobacco
Document Handling
Warehouse
Order fulfillment
Requirements
Medium to High speed imaging
Low and High Resolution Sensors
Monochrome imaging
Replacement of some laser based systems

42. AutoVISION Toolset Code Reading Presence/ Absence Locate Read Codes
Count
Measure
Locate
Color ID/Match
Logic
Read Codes
Read Text
Verify Code Quality
Verify Text Quality
Machine Vision
Code Verification
Code Reading

43. Comprehensive 1D/2D Code Reading

44. 1D and 2D Code Verification
ISO 29158
Direct Part Marks
Requires application specific lighting
2400 PPM!

45. Optical Character Verificaiton
Pad Printing or laser marking

46. Presence/Absence of Critical Parts and Features
Count Pixels
Within range of grayscale intensity
Edge pixels (brightness invariant)
Tolerance
Compare count to min and max values
Output
Pass/Fail
Pixel count

47. Presence/ Absence Example

48. Color ID and Color Matching
Determine color from library of colors
Color Check
Compare color to one specific color
Tolerance
Compare pixel count to min values
Output
Pass/Fail
Color
Count of pixels

49. Counting Locate features Tolerance Output Shape based
Compare count to min and max allowed values
Output
Pass/Fail
Count
Locations

50. Measurement Locate features Measure Calibration Tolerance Output –
Lines
Points
Circles
Patterns
Measure
Line to Line
Point to Point
Point to Line
Calibration
Convert to real world units
Tolerance
Compare to min and max values
Output –
Pass/Fail
Measurements

51. Location and Guidance Train a pattern Returns X, Y, Theta
360 degree rotation
Allows scale changes
Lighting invariant
Finds patterns amongst clutter
Train a pattern
Returns X, Y, Theta
Add encoder based offset for “pickup down the belt”

52. VGM Calibration

53. Assembly Train pattern of points on each part
Compute offset of part 1 to blueprint
Compute offset of part 2 to blueprint
Compute offset part 1 to part 2
Output X, Y, Theta to assemble part 1 onto part two
Uses “rigid body fit” algorithm

54. Defect Detection
Often difficult – Defects similar in size and shape to allowed features
Highly dependent on lighting to create contrast

55. MicroHAWK Still Rules – So don’t rule it out
What the product is. Why is it significant. How to sell it.

56. HAWK MV-4000 – Primary Movers
C-Mount – Flexible. High Res. Telecentric gauging.
High FPS, quality sensors for superior images
External lighting control
Near PC processing speed
Full compliment of DIO
GigE Ethernet
Full Industrial Connectivity
Fully Accessorized
Drop in with existing Cameras
Programming with familiar user interfaces
All Code Reading, Code Verification and Machine Vision Tools
Extremely Competitive Pricing
What the product is. Why is it significant. How to sell it.

57. Questions?