Market leading brands with first class business support
CMG is a global company, with our head office and manufacturing sites in the UK. We have sales offices in the USA and Australia and sales in another 52 countries. We design, develop and manufacture engineered solutions for the protection of critical power and data cables in the most demanding environments. We draw on over 60 years experience of working with metallic and non metallic conduit systems for rail, OEM machinery, construction and hazardous (Ex zone) markets. We provide easy to use, cost effective, high performance, durable and reliable cable protection systems developed to meet our customers specific requirements. OUR CAPABILITY
WHO WE ARE CMGs history can be traced back to 1923 with the Elkay product range. Now a global business, employing nearly 200 people across three continents. Our brands have recognition around the world. Kopex brand formed in 1947 - conduit systems for hazardous area markets. Adaptaflex brand was formed in 1974 – conduit systems designed for rail, OEM and construction markets. Harnessflex brand 1994 – conduit and backshell systems protecting wiring and connectors controlling emissions on off high way vehicles and engines. Elkay brand – a range of switches and controls for energy management.
WHAT WE DO We manufacture a comprehensive range of highly engineered components and conduit systems. At our principal manufacturing site in Coleshill, Birmingham, we have 6,500 sq metres of production facilities. We produce over 14 million metres of conduit and 4 million turned metal parts. At our 3,500 sq metre injection moulding manufacturing plant in Newtown, Mid-Wales, we produce over 40 million moulded parts per annum. Our core focus across the business is based around successfully meeting and exceeding customers requirements.
Market Sectors Commercial contracting Machine tool Rail Marine Automation Security/CCTV Data cabling Critical power Construction World leader in flexible conduit systems Adaptaflex is the market leading flexible conduit system brand in Europe and is rapidly becoming a leading global player. We supply leading organisations in technically demanding markets. With over 6,000 products, the range includes metallic and non-metallic flexible conduit. The brand combines innovative design with dedicated manufacture. Offering customers the widest possible selection of critical cable protection systems.
The recently launched Adaptalok ATS is the most advanced conduit system available on the market today. Adaptalok ATS is the result of extensive, ground-breaking research and development, an evolution of our proven Adaptalok technology Adaptalok ATS is an evolutionary, one-piece moulded fitting, providing ultimate performance in the most demanding wet or dry conditions. Adaptalok ATS has been embraced by customers in a number of industry sectors all over the world. www.adaptaflex.com
We believe that working with CMG brings confidence. All of our products have been rigorously tested internally. All of our products are tested and certified by independent third party agencies. Our products meet and exceed, international and industry standards. Our brands have become international quality marques, ensuring smooth, trouble free distribution of our products worldwide. We have many International Approvals to our name and actively participate on leading technical standards committees. We are able to use our technical experience and knowledge to ensure safety and quality levels are maintained both now and in the future. BRANDS YOU CAN TRUST
Third Party Testing & Approvals IEC61386 Performance Classification Standard We were the first major conduit manufacturer to achieve third party accreditation to the EN50086/IEC 61386 Standard from the British Standards Institution (BSI). IEC61386 conformance guarantees that our products meet performance specifications for fatigue life, operating temperature, non-flame propagation and IP ratings amongst other criteria. IEC61386 fully replaced EN50086 in 2005. BSI Kitemark We are the only major conduit manufacturer to achieve third party accreditation through the BSI Kitemark scheme.
BRANDS YOU CAN TRUST ISO9001 Quality Standard We conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems. This standard reflects the procedures and management processes throughout the whole of the company. BS EN ISO14001 Environmental Standard Controlling the impact of manufacturing activities on the environment is a major challenge. Again we lead the way by being the first conduit manufacturer to comply with this Standard.
BRANDS YOU CAN TRUST SNCF Approval Approval to NF F 16/101 - Complete Approval to SNCF 478 - Testing in progress - Completion expected 30 th April 2010 Fully engaged with: Direction Déléguée Qualité Fournisseurs Pôle Méthodes Organisation In addition to our business accreditations, all of our individual brands have achieved a number of industry standards relevant to their sector. Some of the leading accreditations are listed below.
Uniquely able to work across international markets. Our products are used by specifiers and installers. Markets are: Rail and Transportation; Industrial Machinery; The Construction Industry; Hazardous Areas; Automation; Marine; Offshore Equipment; Mining; Chemical Processing; Food; Pharmaceutical; Engine Manufacturers and the thriving sector of energy management. MARKETS WE OPERATE IN Our products lead through innovation, technical superiority and quality. We can meet large increases in demand quickly We have the most comprehensive ranges of products available within our market sectors. We work with major blue chip companies across the world including Alstom, CAF, Siemens, BP, GE, Shell, Rolls Royce and Johnson Controls. Working with such prestigious clients and understanding their needs and expectations places us in a leading position so that we are specified across national borders.
BRANDS YOU CAN TRUST Our commercial offer to Bombardier Transportation The lowest total installed system cost. Overall inventory cost reduction. Reduction in total number of Stock Keeping Units. Global agreed fixed pricing. Global supply and product availability. An environmentally responsible and accredited company.
BRANDS YOU CAN TRUST Our technical offer to Bombardier Transportation The fastest fit conduit system. Simplified specification and versatility across multiple applications. Assured durability and reliability. Highest IP rated one piece connector available. Fully compliant to the highest rail specifications. Independently tested and approved. Innovative product design. Recyclable materials.
Conduits Nylon PA6 Flame Retarded Type PA Standard Limited Fire Hazard Standard and Heavyweight Low Smoke & Low Toxicity DIN5510 – S4, SR2 ST2 NF F 16/101 - I3 F3 Rating LOI 28% Type PR Enhanced Limited Fire Hazard Standard weight (Heavyweight available on request) Low Smoke & Low Toxicity DIN5510 – S4, SR2 ST2 NF F 16/101 – I2 F2 Rating LOI 38%
Conduits Nylon PA11 & Polyester Flame Retarded Type PI Highly Flexible High Impact Resistance at low temperatures Standard Limited Fire Hazard Standard and Heavyweight Low Smoke & Low Toxicity DIN5510 – S4, SR2 ST2 NF F 16/101 – I4 F2 Rating LOI 24% Type CP Highly Flexible High Impact Resistance at low temperatures Standard Limited Fire Hazard Medium Weight Very Low Smoke & Low Toxicity DIN5510 – S4, SR2 ST2 NF F 16/101 – I4 F1 Rating LOI 30%
Conduits Hi-Specification Conduits Type PK Almost zero toxicity, only CO 2, H 2 O, CO gas species No acid gas emission High oxygen index >35% Low heat release ISO 5660: 223 kW/m 2 Light weight & high crush strength Low smoke & fume emission High radiation resistance High operating temperature 260 0 C continuous. High Impact resistance at low temperatures DIN5510 – S4, SR2 ST2 NF F 16/101 – I2 F1 Rating BS6853 Ao = 0.003
Adaptalok ATS Fittings 1-piece manufactured component Rapid fit product - time saving Very easy to install No parts to lose Seal and washer permanently fitted Highly visible for inspections Safe installation - Tool required for disassembly Rapid disassembly with simple tool when required Low Smoke - Zero Halogen IP66, 67, 68 & 69k Fit and Forget Easier selection Reliability & Integrity in application
ATS Fittings Features and Benefits Nylon 66 body Internal elastomer conduit seal guaranteed fit, cannot be lost, no assembly, protects wires Proven clip design, pitch independent Integral Face seal washer, guaranteed fit, cannot be lost no assembly 3 visible confirmation points of seal being in place Visual aid to correct fitting IP66,67,68 & 69k Performance as standard One piece out of the tool fitting, no customer assembly
ATS Fittings Current Catalogue Range Fixed Nylon Threads Straight Swept 90° elbow 45° Elbow Big bore Large metric thread Large metric thread Replacement for PG threads Replacement for PG threads No bore restriction No bore restriction
ATS Fittings Current Catalogue Range Nylon Flange and Coupler Swivel flange straight Swivel flange90° elbow Swivel flange 90° elbow Swivel flange 45° Elbow Swivel Couplers
ATS Fittings Current Catalogue Range Swivel Nickel Plated Brass Threads Straight Male SA Swept 90° elbow Male CS90 45° Elbow S45 Straight Female SFA Swept 90° elbow Female CSF90 45° Elbow Female SF45
ATS Fittings Current Catalogue Range Swivel UNEF Aluminium Threads Straight Swept 90° elbow 45° Elbow
CMG Technical Proposal ATS Multi Outlet Fittings T Pieces & Y Pieces Standard equal outlets with corrugated conduits Multiple configurations – no reducers needed IP68 4 bar 30 minutes All sizes from 13 to 54mm Glass filled nylon impact resistant body
CMG Technical Proposal ATS Multi Outlet Fittings T Pieces & Y Pieces Reducer options Each outlet can be reduced by one size One piece fittings - no reducers needed – stockholding reduced No parts to lose IP68 maintained
CMG Technical Proposal ATS Multi Outlet Fittings T Pieces & Y Pieces Threaded outlet options Metric, PG, NPT, and UNEF threads for connection directly to bulkhead bolts or circular connectors Male or Female threads Multiple thread outlet options Special threads made to order
CMG Technical Proposal ATS Multi Outlet Fittings T Pieces & Y Pieces Threaded outlet options Swivel threaded fittings for ease of connection Thread attachment can be in any or all positions Allows attachment to other conduit systems e.g. Steel or coated steel systems Configured to requirements - Any combinations of threads and conduit systems
ATS Fittings ATS Multi Outlet Fittings In-Line Reducer Type TL Standard equal oultets with corrugated conduits Twin outlets can be by one size as standard Multiple Configurations – no reducers needed IP68 4 bar 30 minutes All Sizes from 13 to 54mm Glass filled nylon impact resistant body
CMG Technical Proposal ATS Multi Outlet Fittings In-Line Reducer Type TL Major outlet can have a threaded outlet Male or Female Thread Metric, PG, NPT, and UNEF threads for connection directly to bulkhead bolts or circular connectors Special threads made to order
CMG Technical Proposal ATS Multi Outlet Fittings In-Line Reducer Type TL IP68 seal maintained Allows attachment to other conduit systems e.g. Steel or coated steel systems Swivel threaded fittings for ease of connection Configured to requirements
CMG Technical Proposal Half Shell Protectors Protection against torsion Protection against abrasion Strain relief Easy fix and positioning via clip arrangement
CMG Technical Proposal Stackable Clip System Mounting Rail DIN 3015 Stackable – multiple configurations Easy conduit pre-assembly Different sizes link together Self Supporting High Strength - Impact Resistant Used with support bars for added strength Pitch independent Multi-variable combinations
ATS Fittings Strain Relief Proposed Range Using existing ATS SFA type fitting Nickel plated brass Nylon support / compression ring CR (neoprene seals) Straight 90 and 45 elbows available Long and short thread options Wide Cable sealing range options Metric as standard - other threads on request Special inserts for cable available on request (e.g. double hole, square and flat cable) IP68 4 bar 30 minutes EMC version available
CMG Technical Proposal Conduit / Cable Gland System IP68 4 Bar for 30 minutes Metric and PG threads Long and short thread options Multiple cable diameters High pull out strength
CMG Technical Proposal Conduit / EMC Cable Gland System IP68 4 bar for 30 minutes. Continuous Screen through two tapered rings and stainless steel spring Brass/nickel plated body, TPE-V seal -40°C to +135°C Metric and PG threads
CMG Technical Proposal Conduit / EMC Cable Gland System TYPE A - Stripped Cable Sheath. Allowing the outer sheath to be completely stripped from the cable. TYPE B - Continuous Cable Sheath. Allowing for a ring of outer sheath only to be stripped.
CMG Technical Proposal Fire Blocking Gland System Prevent fire transmission from zones Uses ATEX ExD potting compound Tried tested safe secure system Multiple cables can be used Fitting re-usable with new pot
CMG Technical Proposal Internal Braid System Tinned Copper High EM Screening (90-106dB at 10MHz) Supplied on PVC flexible former Minimum 90% coverage Wide range of cable sizes Fitting maintains screening
Testing Fire Testing Existing NFF16-101/102 Valid reports for all conduits and fittings DIN5510 Currently under re-test to latest 2009 version including Toxicity reports BS6853 Valid reports for all conduits CEI 11170 Valid reports for CP conduit Future TS DD/CEN 45545 Part 2 All Conduits being assessed to this Technical Specification in readiness for the future EN standard