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Dr. L. Daniel Maxim, Chair NBSAC
Checklists and SOPs Dr. L. Daniel Maxim, Chair NBSAC
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Outline of presentation
Introduction: what are checklists and standard operating procedures (SOPs) and why are they valuable? Warning: avoid normalization of deviance More about checklists: (history, types, how to write a good checklist, etc.) and boating checklists Summary and Q&As
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Members of the Checklist Hall of Fame
Daniel Boorman Atul Gawande Andrew Hopkins Mike Mullane James Reason Diane Vaughan
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introduction
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Human error: a major cause of accidents/fatalities
Studies in numerous fields confirm the importance of human error as a cause or contributing factor of accidents and fatalities Therefore, it is important to find ways to manage (avoid, trap, or mitigate) these errors Standard operating procedures (SOPs) and checklists have proven valuable to reduce human errors
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Boating Safety Courses
Although boating safety courses offer much useful material on boating safety topics, there is limited discussion of human error and means of reducing human error in recreational boating This presentation covers proven tools to reduce human error in many fields
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What is a standard operating procedure (SOP)?
An established procedure to be followed in carrying out a given operation or in a given situation SOPs may also include checklists as job aids, together with requirements to use various checklists, but SOPs are typically more detailed and ‘less portable’
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Typical SOP content What is the objective of SOP? (purpose)
What are applicability and use of SOP? (scope) Who will perform tasks? (responsibility) Who will ensure implementation of procedure? (accountability) How tasks will be performed? (procedures, use of job aids) Who ‘owns’ the SOP and how/when it is reviewed or revised
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Scope of SOPs in vessels or aircraft
Should include: Procedures for pre-startup, startup, underway, and shutdown Procedures for maintenance Procedures for abnormal conditions and emergencies Reference to job aids (e.g., forms, templates, flowcharts, checklists) Contact information where help is available Training on SOPs should include both normal and emergency drills
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Difference between an abnormal condition and an emergency
An emergency situation is one in which the safety of the vessel or of persons on board is endangered for any reason An abnormal situation is one in which it is no longer possible to continue the voyage as planned using normal procedures but the safety of the vessel or persons on board is not in danger Some overlap between these states
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Benefits of SOPs Increase consistency with which tasks are performed (and compliance in cases where regulations involved) Decrease error (particularly omission and sequence) rates Define roles and responsibilities (hence increase accountability) Well thought out procedure can employ ‘best practices’ (at least for the circumstances envisioned by SOP writers)
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Benefits of SOPs Facilitate communication (and possible need for retraining) if (when) SOPs are changed, but system must ensure prompt notification of SOP changes (management of change, [MOC]) Well written SOPs reduce training time
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Difficulties with SOPs
May lead to ‘necessary violations’ if tasks cannot be accomplished using SOPs May not envision all circumstances May not be understandable May be seen as burdensome and unwieldy, encouraging use of informal work procedures (short cuts) Therefore, SOPs need to be carefully written, updated, and their use monitored
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‘Informal work procedures’
‘Work-arounds’ devised by on-scene personnel to meet task demands Not necessarily bad, because on scene personnel may have intimate knowledge of work demands—however, ad hoc procedures need to be reviewed and approved by competent personnel Important distinction between ‘work as imagined’ and ‘work as actually done’
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‘Informal work procedures’
Informal work procedures may have clear benefits and, if so, need to be incorporated into revised SOPs But informal work procedures have also been a cause or contributing factor of many accidents (e.g., Esso Longford gas plant, Chernobyl) For more on this see For more on the Esso Longford case, get the book available at and See also HSE explanation at
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The way things were! checklists
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What is a checklist? A checklist is a type of job aid used to reduce failure by compensating for potential limits of human memory and attention It helps to ensure consistency and completeness in carrying out a succession of tasks The checklist to the right is for a particular model helicopter
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SOPs and checklists Typically, an SOP is a larger and more complete document that may specify the use of one or more checklists for various operations or under various conditions The checklist is an abbreviated memory aid used to ensure and verify compliance with elements of an SOP
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Why is a checklist valuable?
Checklists help to ensure that tasks or observations are not omitted, done in the correct sequence, and that SOPs are followed Checklists reduce task saturation and contribute to situational awareness Use of a systematic procedure has a calming effect in an emergency situation Use of checklists has proven to be valuable in several fields—originally aviation The point about reducing task saturation is made in several sources, including, For other discussions see: Hilton, G., Daniels, K., Goldhaber-Fiebert, S.N., Lipman, S., Carvalho, B. and Butwick, A., Checklists and multidisciplinary team performance during simulated obstetric hemorrhage. International journal of obstetric anesthesia, 25, pp and Müller, S. and Patel, H.R., Lessons learned from the aviation industry: surgical checklists. In Simulation Training in Laparoscopy and Robotic Surgery (pp. 1-6). Springer London and Edozien, L.C., Situational awareness and its application in the delivery suite. Obstetrics & Gynecology, 125(1), pp and Doherty, P.J., Electronic Checklists on Multi-Purpose Displays: A Better Way For Fighter Pilots to Manage Information and Situational Awareness during Periods of High Workload. ARMY COMMAND AND GENERAL STAFF COLL FORT LEAVENWORTH KS SCHOOL OF ADVANCED MILITARY STUDIES. Some dispute this, arguing that checklists can contribute to task saturation, see Tice, P., The Farce of Pain Scales. Emergency Medicine News, 31(11), pp An interesting article on checklists and situational awareness can be found at Mullan, P.C., Macias, C.G., Hsu, D., Alam, S. and Patel, B., A novel briefing checklist at Shift Handoff in an Emergency Department improves situational awareness and safety event identification. Pediatric emergency care, 31(4), pp
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More on medical error Major study prepared by the National Academy of Sciences “When extrapolated to the over 33.6 million admissions to U.S. hospitals in 1997, the results of these … studies imply that at least 44,000 and perhaps as many as 98,000 Americans die in hospitals each year as a result of medical errors.” See Donaldson, M.S., Corrigan, J.M. and Kohn, L.T. eds., To err is human: building a safer health system (Vol. 6). National Academies Press, available electronically at
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More on medical error Makary and Daniel (2016) conclude that the human cost of medical error is much greater than calculated in To err is human, possibly as high as 400,000 deaths per year This is a problem worth our attention See Makary, M.A. and Daniel, M., Medical error-the third leading cause of death in the US. BMJ: British Medical Journal (Online), 353..
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Use of surgical safety checklist
Experiments reported by Gawande indicated that the use of the surgical checklist reduced the rate of major complications for surgical patients by 36% and deaths by 47%! Subsequent studies reported less dramatic, but still worthwhile results Not all studies have had such success, see e.g., or or
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Fields where checklists have proven valuable
Aviation Medicine Fire and EMS Nuclear power plants Chemical plants Commercial shipping Finance Software development
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More about checklists
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History of the checklist
Boeing model 299, complex airplane Oct aircraft crashed after takeoff because elevator lock not released—potential disaster for Boeing Co. Led to development of checklist and much safer flight Model 299 became B-17, major bomber of WWII Numerous sources for this story see e.g.,
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Types of checklists Procedural checklists Ratings checklists
‘Completeness checklists’ ‘To do’ lists Our focus is on operational or procedural checklists Checklists may be oral (GUMPS), written, or both Checklists may be used by an individual or a team GUMPS is an oral before landing checklist used by aviators of piston engine planes. It stands for Gasoline (fuel on tank with greatest amount of fuel), undercarriage (gear down), mixture (rich), propellers (flat pitch), and switch (electrical fuel pumps on).
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Writing a good checklist
Not as easy as it sounds Need to know the task(s) Need to know the user Typically done in an iterative way—design, test, refine; periodic updates may be necessary Need to be complete, but need to be short—conflicting objectives solved by segmented checklists Typically checklists differ for ‘normal’ and ‘emergency’ events
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Two concepts for design/use
CDV (challenge-do-verify) also termed challenge-response method: Using CDV a team member makes a challenge before an action is initiated, then the action is taken and verified This is most effective if one team member issues the challenge and a second team member takes the actions and responds to the first team member, who monitors the action and verifies that the correct action was taken See FAA Human Performance considerations in the use and design of aircraft checklists (1995), available electronically at
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Two concepts for design/use
DV (do-verify) method: The DV method consists of the checklist being accomplished in a variable sequence without a preliminary challenge. After all the items of the checklist have been completed, the checklist is then read again while each item is verified Each team member can work independently which helps balance the workload among team members See FAA Human Performance considerations in the use and design of aircraft checklists (1995), available electronically at
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Need to know the tasks Task decomposition—divide the overall task into sequence of relevant subtasks Request specific task outcomes—not ‘blood pressure checked’ or ‘altimeter checked’ but ‘blood pressure 120 over 80’ or ‘altimeter set to field elevation’ Some tasks must be sequenced in a specified order (e.g., hydraulic pumps must be started prior to checking hydraulic pressure)
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Need to know the tasks Some tasks do not have a required sequence or coupling with prior activities and may be selected for other purposes For example, in an airplane cockpit the gauges, units, and systems panels are arranged in a certain ‘geographical’ location according to frequency of use, criticality etc. Checklists for these items can be conducted in a particular sequence of motor and eye movements; this is called the cockpit’s ‘flow-pattern’ For more information on this topic see See also
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Additional pointers Keep the checklist short (five to nine items) on one page if possible (segment if many more steps required) Incorporate ‘killer items’ or all steps that are most dangerous to skip and are sometimes overlooked Use simple, exact wording and language that is familiar to team members
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Additional pointers Ensure the checklist is easy to read (typeface, colors, and positioning) and stowed where it is readily accessible Test the checklist in real world environment; waterproof the checklist if necessary Where possible, ensure that checklists are designed or reviewed by subject matter experts (SMEs)
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A family of checklists
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Need to know the users Identify conflicting physical demands in the task Include pauses in checklist for review Identify who is responsible for completing the task and who responsible for recording the task or response May need to create checklist for novices—why? Example of conflicting demands, if hand hygiene is necessary a health care worker cannot be prompted to touch the checklist, wash hands, and re-contaminate his or her hands as he/she records the item on the checklist.
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Checklist technology
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Errors in using checklists
Failure to use the checklist Overlooking item(s) on the checklist Failure to verify settings or actions visually Interruption of checklist by external sources Error(s) or omissions in checklist
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Why don’t people use checklists?
“We already know what to do;” individualism Lists are too simplistic/obvious Lists won’t make much difference We have done this many times before; complacency Checklists take too much time; time pressures No sense of ‘ownership’ of checklists These and other issues discussed in article by Patricia Ross, available at See also ‘use this checklist or people die’ at See also ‘pilots use checklists, doctors don’t, why not? at
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Pointers on using checklists
Checklist should be initiated by a designated person (e.g., Captain, Coxswain, Surgeon, Nurse, etc.) Checklist should be initiated during times of low workload if possible Use of checklist should be called for following specific cues or events (e.g., ‘before starting engine,’ ‘before fueling’) These and other issues discussed in article by Patricia Ross, available at See also FAA Human Performance considerations in the use and design of aircraft checklists (1995), available electronically at
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Cued boating checklist: normal procedures
Normal checklists Before engine start Before getting underway Before docking Before and after refueling When securing after use Here are some interesting references and There are numerous other sources for boating checklists, see e.g., also
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Always use a float plan Several organizations publish templates for float plans Pick one that you like and make it a point to fill one out, even for short voyages USPA Float plan available at USCGAUX plan available at Boat-ed plan available at BOAT/US plan available at Nautical know how plan at Coastal Boating net plan available at
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Emergency Checklists Approaching bad weather Man overboard
Medical emergency, including skipper incapacitation Restrictive and disabling casualties (MELs) Taking on water Low oil or gear oil pressure High water temperature Alternator generator failure Steering casualty Grounding Fire What would you add?
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Operator’s Manual An Operator’s Manual is a good source of information in developing checklists Published Operator’s Manuals for other related craft might be suitable as a starting point The Coast Guard has Operating Manuals for each of its craft that can give you some ideas. Here is the web site address for the 47 MLB
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Inspection and repair checklists
Checklists also proven valuable for inspection and repair—your boat’s manufacturer might be a useful source Other useful sources include marine electronics or engine manufacturer’s operation manuals For an interesting example of a well illustrated document on this topic, see
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Pointers on using checklists
Timing of tasks—the ‘window of opportunity’ is the time period in which a tasks can take place Although a given task can be effectively accomplished at any time during the window, research (FAA) shows benefits of completing checklist tasks early See FAA Human Performance considerations in the use and design of aircraft checklists (1995), available electronically at
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Pointers on using checklists
Standard checklist nomenclature should be used exclusively by all persons When a checklist is interrupted for any reason, the checklist should be stopped by the designated responder as in ‘stop it at flaps set 20 degrees’ this is referred to as an explicit hold; studies show that this lowers likelihood of losing your place See previous slide for sources.
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Pointers on using checklists
In the event of an interruption, do not stow checklist until all items in the flow are complete If there is doubt as to where a checklist was interrupted, chance of error is reduced if the crew returns to the beginning of the task list When complete, the challenging crewmember should announce ‘checklist complete’ to allow personnel to move on to other tasks
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‘Short cutting’ the checklist (results of one study of aviators)
Several pilots deviated from the challenge-and-response method to a faster technique This technique was to call several challenge items together in one ‘chunk,’ while the other pilot would reply with a series of chunked responses This technique undermines the concept behind the step-by-step challenge-and-response procedure For more information on this topic see See also
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Studies
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Consequences of failure to use checklists
20 Aug 2008: MD-82 on takeoff from Madrid, flaps not in takeoff position 19 Feb 1996: Continental Flight 1943 wheels up landing at Houston; failure to use checklist 16 Aug 1987: Northwest Flight 255 crashed from Detroit Metro Airport after attempted no flap/no-slat takeoff Numerous sources, see e.g.,
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Consequences of failure to use checklists
20 Sept 1990: B B N320MJ, failure to notice right rudder trim incorrectly set, A/C crashed on takeoff 31 Aug 1988: Delta Flight 1141 departed Dallas Ft. Worth without extending takeoff flaps, resulting from improper use of checklist These are not isolated examples Seehttp://aviation-safety.net/photos/displayphoto.php?id= &vnr=1&kind=C. For Delta 1141 seehttp://
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Consequences of failure to use checklists
Checklist item: ‘Insert drain plug’ on pre-launch checklist
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summary
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Key points Human errors account for the majority of accidents and fatalities in many fields, therefore, error management (avoid, trap, and mitigate) is key to safer operations SOPs and checklists are proven tools for managing and reducing human errors
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Key points SOPs and checklists important for standardization, use of best practices, and communication ‘Bad’ SOPs or checklists are a problem and may lead to noncompliance Writing good SOPs and checklists is difficult, but necessary SOPs and checklists need to be periodically revised (e.g., when new equipment is added)
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Key points: boating checklists
Several checklists have been published for recreational boats But boat-to-boat differences make it difficult to develop a good generic checklist—there is no one size fits all! Nonetheless published checklists and operating manuals are a useful starting point in developing customized checklists for each boat
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Key points: boating checklists
Often boaters will be single-handed, which limits the ability to trap errors—nonetheless systematic use of checklists pays dividends Consider using guests to help with checklist items and finally, Keep all checklists readily accessible and make waterproof if necessary
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Anxious to learn more?
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Here are some good references
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? Questions and Answers
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