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Plans and Shop Drawings

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Presentation on theme: "Plans and Shop Drawings"— Presentation transcript:

1 Plans and Shop Drawings
Speaking Points Have participants remove the checklist on the preceding pages. We will use this as we work through the session. Slide Control None. Adult Learning Techniques

2 Plan View Speaking Points
The plan view is a graphic representation of what you would see if you were looking straight down from a point high above the project. This can be though of as the birds eye view. This is a Power point slide of plan view. Speaking Points Schematic is demonstration of plan view (the bird’s eye view). Slide Control On click animation sequence plays to demonstrate plan view. Adult Learning Techniques None Background Information

3 Plan View Speaking Points This is the birds eye view
The plan view can be thought of as an aerial photo converted into a drawing. This is a Power point slide of plan view. Speaking Points This is the birds eye view Point out location of wall Slide Control On click, lines defining major elements of the plan appear and slid transitions to next slide that shows plan view Adult Learning Techniques None Background Information

4 Plan View End of Wall Existing Road ROW N PLAN Storm Drain Baseline
The plan view shows the following items. Location and alignment of the wall. This includes the beginning location, the ending location, and the location of any bends or curves in the wall. Survey Control. This may take the form of a construction baseline, roadway centerline or project coordinates. Project limits. Either the project right of way (ROW) line or an arbitrary limit to construction activities. Identifies the area where construction activities and support activities are allowed. Other proposed construction. This includes guide rails, fences, pipes, manholes, light poles, bridge abutments, utilities, etc. Existing construction. This includes existing roads, drainage, utilities, structures, etc. Existing and final grade. This is shown as a set of existing contours and a set of proposed contours. PLAN WALL A WALL C WALL D WALL B 5 00 10 00 N I-500 EB Existing Road This is a Power point slide of plan view. Speaking Points Point out each of the major elements shown on the plan view as the call outs appear. Point out existing and finished grade contours Slide Control Aerial photo from previous slide turns to plan view automatically. On each click a call out box appears. Adult Learning Techniques None Background Information ROW Storm Drain Baseline Beginning of Wall

5 Elevation View Speaking Points
The elevation view is a representation of what you would see if you looked horizontally at the face of a wall from a point perpendicular to the wall. The point of view is normally perpendicular to the face thus if the wall bends or curves, the point of view changes so as to always be looking perpendicular to the wall alignment. It is sometimes called the profile view. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points The elevation view is looking at the wall horizontally from a point perpendicular to the face of the wall. The elevation view is sometimes called the Profile view. Slide Control On click animation sequence plays demonstrating the elevation point of view Adult Learning Techniques None Background Information

6 Elevation View Speaking Points This is an elevation view.
The elevation view is a graphic representation of what you would see if you were straight at the face of the wall. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points This is an elevation view. Note that you are looking perpendicular to the wall. Note that the wall curves to the left edge of the photo and point out how the point of view would have to change as the wall curves. Slide Control On click, lines defining elevation view overlay the picture and next slide appears. Adult Learning Techniques None Background Information

7 Elevation View ELEVATION Speaking Points
The following items are typically shown on the elevation view. Existing grade (EG). This is usually shown as line at the face of the wall. Finished grade (FG). This may be the grade of the road on top of the wall at some distance behind the wall or the soil elevation at the back face of the wall. Top of wall. This is the top of the wall and may or may not include a coping or barrier. Finished Grade Toe of Wall. This is the soil or road elevation where it intersects the front face of the wall at the bottom of the wall. Bottom of Wall. This is the required foundation elevation. It may be shown as a simple offset of the finished grade at the toe of the wall or may be shown as a series of steps or as a minimum dimension below the finished grade at the toe of the wall. Wall penetrations. These include pipes, culverts, adjacent structures, etc. that must tie in to the wall or slope. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages ELEVATION Finished Grade I-500 540 510 520 530 Top of Wall EG FG toe of wall Speaking Points Point out stretching of view to accommodate curve in wall Identify each item on the view as it highlights. Slide Control 1st Click displays arrows indicating how the view will be rotated to accommodate the bend in the wall near the tunnel 2nd Click stretches the view for a perpendicular point of view. 3rd Click removes picture from previous slide and puts it on a plan sheet 4th – 9th Click highlights EG, FG, Top of wall, FG Toe of wall, Bottom of wall, and penetrations (pipe and tunnel) in sequence by turning them blue. Adult Learning Techniques None Background Information 48” PCP Bottom of Wall

8 Cross Section Speaking Points
The cross section view is taken looking parallel to the face of the wall. It is drawn as if you cut the wall perpendicular to the face and removed one half of the wall. It represents the conditions at a specific point along the wall but it sometimes may be drawn as a general representation of the conditions along the entire length of the wall or a specific portion of the wall. This is a Power point slide inserted in the notes view. Speaking Points The cross section view is parallel to the face of the wall. It is drawn as if you cut the finished wall perpendicular to the face and removed one half. Slide Control On Click animation sequence cuts the section and rotates to cross section view. Adult Learning Techniques None Background Information

9 A Typical MSE Wall Cross Section
The following items are typically shown on the cross section. Existing grade (EG). This is usually shown as line. Finished grade (FG). This shows any slope at the top or bottom of the wall. Wall batter. Batter may not be shown if the wall is vertical. Facing and reinforcing. The section view shows the general layout of these elements. Specific locations, dimensions, and elevations of reinforcing and facing elements is usually shown on the elevation view. Drainage. The location of the drainage elements with respect to the wall. Details of the drainage system are shown in the details. Foundation preparation. Any required foundation treatments and leveling pads are usually shown on the section view. If shoring is required it will usually be shown here. Backfill zones/ payment. Zones where backfill of different types should be placed are usually identified on the section view. This may include designation of individual pay items. This is an illustration of typical MSE wall COPING PRECAST CONCRETE PANELS RETAINED SOIL REINFORCED SOIL ¼” PER FOOT REINFORCING Speaking Points The cross section view cuts the wall along a line perpendicular to the face. Point out items shown on the section view. Existing (not shown) and finished grades Wall batter Facing Drainage Foundation treatment/ leveling pad General layout of reinforcing Backfill zones Slide Control On click saw cuts section line and foreground falls away revealing section view (contains sawing sound if speakers are turned on) Adult Learning Techniques None GEOTEXTILE 6” PERF. PIPE LEVELING PAD 15’ MIN

10 Details Speaking Points
Details may be shown in plan, elevation, cross section, or all three. They are all the other drawings necessary to properly define what is to be built. In some cases they simply provide a closer or magnified view of a particular item. In some cases they may define a sequence of construction or intermediate stage of construction. Details are often provided for:  Barriers, coping or railing  Catch basins, manholes, pipes  Interfaces with adjacent items  Connections  Corners  Pipes Details also include any specific construction sequencing or methods. This is an illustration of typical MSE wall Speaking Points Details are all the other drawings necessary to define what is to be built. Details may be shown in plan, elevation or section views or all three. Q&A see guidance below Slide Control On Click saw cuts through section and reveals detail for cast in place barrier. Adult Learning Techniques Ask what other details might be required. Answers: Storm drainage, guard rails, pipe penetrations, corners, connections, facing. Prompt for the following additional answers if not provided: Construction sequencing, construction methods. Background Information None CAST IN PLACE BARRIER

11 Details – Phased Construction
Phased Construction – when the construction space is constrained. It involves building part of a project to a temporary stopping point in a first phase (stage), typically to facilitate maintenance of traffic. The stopping point may be a temporary wall or steep slope constructed with wire mesh facing or a simple geotextile wrap or it may be made from facing panels that get buried during the second phase. Traffic is then relocated onto the newly-built portion and the rest of the MSE wall is constructed. This is becoming more common as more work is performed in urban areas. This is a Power point slide to identify the stage construction. PHASE 1 PHASE 2 WIRE BASKET FORM Speaking Points Phased construction is used to adapt to the different construction stages. This is typically applied in areas that with limited spaces. Explain each step of the phased construction I got tired of the hand saw and decided to use more power (humor). Point out details of phased construction on section Slide Control 1st Click – Phase 1 builds (Cars on temp roadway) 2nd Click – Phase 1 bridge and road paving, cars move to phase 1 road 3rd Click – phase 2 builds 4th Click – phase 2 bridge and road 5th Click – entire road open 6th Click – chain saw cuts through section (audio) and reveals cross section Adult Learning Techniques None

12 Details – Phased Construction
In this photo the first phase has been completed and the traffic has been diverted from the lower roadway to the road on top of the phase 1 construction. Phase 2 will involve construction of an embankment and wall in the location of the lower roadway This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points The first phase is complete and traffic has been detoured to the first phase road. Slide Control None Adult Learning Techniques Background Information

13 Details - Two-Stage MSE Wall
A two stage wall is a special case of phased construction. It involves construction of a temporary wall with a very flexible facing to accommodate large anticipated settlements. After the settlement is complete, the finished facing is installed in front of the temporary face. The finished facing may be cast in place as shown in this photo or may consist of precast panels, tilt up panels, modular blocks, and other facings. Details will include the method of attaching the finished facing to the temporary structure. This is a typical MSE wall constructed in two stages. Speaking Points A Two-staged MSE wall is a special type of phased construction. In this case a temporary wall is built with a very flexible facing to accommodate large anticipated settlements. Recall our discussion in Session 1 regarding the ability of various wall types to tolerate settlement. After the settlement is complete, the finished facing is installed in front of the temporary face. A cast in place facing is shown but facings may be panels, blocks or other. Slide Control None. Adult Learning Techniques None Background Information

14 Example Drawings Speaking Points This is a sample Plan view.
(See page ) PC R=886.3m N72o-24”-51”E This example plan view shows elements that define the location and alignment of the wall. A larger version of this drawing is included on page This is a typical MSE wall constructed in two stages. Speaking Points This is a sample Plan view. See page for larger version. Elements defining the location and alignment of the wall are highlighted Slide Control 1st Click highlights the wall On each subsequent click each element defining the location and alignment of the wall is blown up Adult Learning Techniques None Background Information FACE OF MSE WALL LIMITS OF MSE WALL STA EWC 1+170 R STA EWC 1+380 R PLAN

15 Example Drawings Speaking Points
(See page ) 1200mm x 1200mm BOX CULVERT SEE DWG. No. UD EW4 On this plan, the location of additional items that will impact the construction are highlighted. This is a typical MSE wall constructed in two stages. Speaking Points Additional items that impact construction include pipes, guide rail, gutters etc. Q&A see guidance below Slide Control On each click additional items are blown up Adult Learning Techniques Question, what other items should you notice on this sheet. Answer: utility line (FW,SW) crossing through project, location of cross section C-C Background Information Lines with hatches represent cut and fill lines, Lines with FW , SW are utility, bubble line is probably existing fence. L CAST IN PLACE CONCRETE GUTTER C FACE OF MSE WALL GUIDE RAIL (TYP.) LIMITS OF MSE WALL PLAN

16 Example Drawings PLAN ELEVATION Speaking Points
(See page ) FOLD LINE 65o BEND It is common to show the plan view and elevation view on the same sheet. Note how the elevation view is unfolded so that you are always looking perpendicular to the wall. A larger version of this drawing is on page FOLD LINE 110o BEND This is a typical MSE wall constructed in two stages. PLAN ELEVATION Speaking Points This elevation view is shown in companion with the plan view. Have participants refer to larger version on page Note fold lines Slide Control On click fold lines are highlighted. Adult Learning Techniques None Background Information

17 Example Drawings PLAN ELEVATION Speaking Points
(See page ) TOP OF PANEL On this elevation view the top of wall is level, the finished grade slopes down the wing walls and is level across the front of the abutment, and the foundation is stepped to accommodate the finished grade. EL EL This is a typical MSE wall constructed in two stages. PLAN ELEVATION Speaking Points Point out elements that define top of wall, finished grade and bottom of wall. Note that existing grade is not shown on this drawing. Slide Control 1st click highlights top of wall elements 2nd click blows up proposed grade 3rd Click blows up bottom of wall elevation. Adult Learning Techniques None Background Information EL PROPOSED GRADE

18 Example Drawings Speaking Points
(See page ) This cross section shows the location of a drainage system, minimum embedment requirements, zones of reinforced backfill and embankment back fill (retained soli), leveling pad location, top of wall treatment, and reinforcement minimum length. A larger version of this drawing appears on page This is a typical MSE wall constructed in two stages. Speaking Points 1st blow up point out details of slope drain. 2nd Blow up point out drain at face and embedment requirement 3rd blow up point out coping, facing and reinforcing 4th blow up point out leveling pad and reinforcement length Slide Control Each click blows up a portion of the wall. Adult Learning Techniques None Background Information

19 Example Drawings Speaking Points
(See page ) This detail shows a drainage system in cross section view. Note that the geotextile from the composite sheet drain is wrapped around the granular material. A larger version of this drawing appears on the following page. This is a typical MSE wall constructed in two stages. Speaking Points An example detail for a drainage system. Point out collector pipe and outlet pipe. Point out geocomposite drain along cut Granular material around collector pipe Note geotextile form composite drain is wrapped around granular material Slide Control None. Adult Learning Techniques None Background Information

20 FAR CLAUSE 52.236-21 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION

21 FAR CLAUSE 52.236-21 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION
DRAWING SUBMITTED BY THE CONTRACTOR.

22 FAR CLAUSE 52.236-21 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION
DRAWING SUBMITTED BY THE CONTRACTOR. DETAILS THE PROPOSED FABRICATION AND ASSEMBLY OF STRUCTURAL ELEMENTS DETAILS THE INSTALLATION (IE, FIT AND ATTACHMENT DETAILS) OF MATERIALS OR EQUIPMENT.

23 FAR CLAUSE 52.236-21 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION
THE CONTRACTOR SHALL COORDINATE ALL SUCH DRAWINGS AND INDICATE APPROVAL. IF THE DRAWINGS SHOW VARIATIONS FROM THE CONTRACT REQUIREMENTS, THE CONTRACTOR SHALL DESCRIBE SUCH VARIATIONS IN WRITING,

24 FAR CLAUSE 52.236-21 SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION
THE CONTRACTOR SHALL COORDINATE ALL SUCH DRAWINGS AND INDICATE APPROVAL. IF THE DRAWINGS SHOW VARIATIONS FROM THE CONTRACT REQUIREMENTS, THE CONTRACTOR SHALL DESCRIBE SUCH VARIATIONS IN WRITING. THE CONTRACTOR SHALL SUBMIT TO THE CO FOR APPROVAL 4 COPIES (UNLESS OTHERWISE INDICATED) OF ALL SHOP DRAWINGS.

25 FP-03 Subsection 104.03-SPECIFICATION AND DRAWINGS

26 FP-03 Subsection 104.03-SPECIFICATION AND DRAWINGS
GENERAL. PREPARE DRAWINGS NECESSARY TO CONSTRUCT THE WORK.

27 FP-03 Subsection 104.03-SPECIFICATION AND DRAWINGS
GENERAL. PREPARE DRAWINGS NECESSARY TO CONSTRUCT THE WORK. LIMIT SIZE TO 24”X36”. INCLUDE ON EACH DRAWING AND CALCULATION SHEET. PROJECT NUMBER NAME OTHER IDENTIFICATION AS SHOWN IN THE CONTRACT

28 FP-03 Subsection 104.03-SPECIFICATION AND DRAWINGS
FURNISH 5 SETS OF DRAWINGS ALLOW 40 DAYS PER SUBMISSION FOR RAILROAD STRUCTURES ALLOW 30 DAYS PER SUBMISSION FOR ALL OTHER STRUCTURES IF DRAWINGS MUST BE RESUBMITTED, THE TIME FOR ACCEPTANCE STARTS OVER.

29 FP-03 Subsection 104.03-SPECIFICATION AND DRAWINGS
SPECIFIC REQUIREMENTS FOR CONCRETE AND MISCELLANEOUS STRUCTURES. FURNISH DRAWINGS FOR THE FOLLOWING: (a)-(l) FURNISH DRAWINGS THAT BEAR THE SEAL OF A PROFESSIONAL ENGINEER (PERTINENT DESIGN): (a)-(m) FURNISH DRAWINGS THAT BEAR THE SEAL OF A PROFESSIONAL ENGINEER (FALSEWORK): (a)-(c)

30 SECTION 255-MECHANICALLY STABILIZED EARTH WALLS
GENERAL. SURVEY ACCORDING TO SECTION 152, AND VERIFY THE LIMITS OF THE WALL INSTALLATION. PREPARE AND SUBMIT INSTALLATION DRAWINGS ACCORDING TO SUBSECTION

31 Shop Drawing Is submitted by the Contractor.
The Shop Drawing describes in detail the Contractor's tools and methods of constructing the MSE wall. The MSE wall may include proprietary systems and non-proprietary systems. It should be reviewed and approved by the engineer. Together with the contract drawings, they serve to inform all parties exactly what to build and how to build it. The shop drawings are usually produced by joint effort between the contractor and the material supplier. This is a slide of shop drawing Is submitted by the Contractor. Should be specified in the Design Drawing. Should include or refer to installation guide. Should be reviewed and approved by the Engineer. Speaking Points Shop Drawing is generally developed by the contractor and contains the details to build the System. After the first bullet, mention that the contractor usually works with the material supplier to develop the shop drawing. Slide Control Bullets appear one at a time. Animation occurs with first and third bullets. Adult Learning Techniques None Background Information SHOP DRAWINGS SHOP DRAWINGS

32 Shop Drawing Includes Layout of the System that will effectively retain (reinforce) the earth (slope). Complete details of all elements required for the proper construction of the system. As a MSE Wall (RSS) Inspector you must receive a copy of the Contractor's approved Shop Drawing. It should be the responsibility of the Resident or Senior Project Engineer to provide it to you. You should be familiar with the Shop Drawing well in advance of the start of construction. This is a slide explaining the typical shop drawing. Speaking Points On the shop drawings you will find Layout Details Methods and sequences Slide Control Bullets appear one at a time. The yellow colored words are for reinforced soil slope. Adult Learning Techniques None Background Information

33 Shop Drawing Includes Any modifications to the contract drawings that are necessitated to accommodate the proposed wall system should also be included in the shop drawings. The shop drawings will generally not show items that are not impacted by the wall construction itself as these are shown on the contract drawings. Thus the inspector needs both sets of drawings to understand what is being built. The contract documents may require that the shop drawings include other items such as quantity estimates, temporary access methods, storage areas, etc. Details of revisions or additions to drainage systems or other facilities required to accommodate the system. Other information required in the contract documents. This is a slide explaining the typical shop drawing. Speaking Points The shop drawings also include any modifications required to the contract drawings as required by the system selected. The contract documents may require other items be shown on the shop drawings. Slide Control 1st Click - Bullet one appears 2nd Click – Animation erases cast in place and replaces it with Pre-cast 3rd Click – second bullet appears. Adult Learning Techniques None Background Information CAST IN PLACE BARRIER PRE-CAST

34 Contract Drawing Speaking Points
Refer to the larger drawing on the next page, find out what information this drawing contains. This is a Power point slide inserted in the notes view. Speaking Points Typical design drawing for an MSE wrapped bridge abutment. Interactivity – see guidance below. Slide Control None. Interactivity Ask audiences to refer to the drawing in the next page, and ask them what information of this drawing contains. Write down the audience answers in the flip board. The answer should be: Wall location; beginning and end of wall limits; top and bottom of wall elevations; pay items and quantities; Other items include: shop drawing design requirements and parameters, finished facing architectural requirements; staged construction (two stages) due to the traffic maintenance; pile driven sequences. Figure Typical Contract Drawing for MSE Wall Abutment See full size drawing in Participant Workbook

35 Shop Drawing Figure 5.1.6 Shop Drawing for MSE Abutment
Refer to the larger drawing on the next page, find out what information this drawing contains. Compare this to the contract drawing. This is a Power point slide inserted in the notes view. Speaking Points Typical Shop drawing for an MSE wrapped bridge abutment. Interactivity – see guidance below. Slide Control None. Interactivity Ask audiences to refer to the drawing in the next page, and ask them what information of this drawing contains. Write down the audience answers in the flip board. The answers should be: Top and bottom elevation of wall Complete panel layout Reinforcing length and number. Coping type and location coping construction sequence. Figure Shop Drawing for MSE Abutment See full size drawing in Participant Workbook

36 Shop Drawing Details Speaking Points
Shop drawings include additional details necessary to construct the wall. This is a typical design drawing for a RSS cross section Speaking Points The shop drawings also provide many more details specific to the type of wall being constructed. Slide Control None. Adult Learning Techniques None Background Information

37 Stepped Foundation Speaking Points
Foundation stepping requirements will be shown on the elevation view. A larger version of the drawing is shown on the following page. This is a Power point slide indicating the leveling pads Speaking Points A stepped foundation will be shown on the elevation view. A larger version of the drawing is on the following page of their PW Slide Control 1st Click – Portion of drawing showing steps blows up Adult Learning Techniques None Background Information

38 Stepped Foundation Speaking Points Completed stepped foundation.
Stepped foundation ready for wall construction. This is a Power point slide indicating the leveling pads Speaking Points Completed stepped foundation. Slide Control None Adult Learning Techniques Background Information

39 Leveling Pads PROPOSED FINISHED GRADE 150 mm x 300 mm
The leveling pad location and size is shown on the typical section. A larger version of this typical section appears on the following page. The pad should not be reinforced. 150 mm x 300 mm (6” x 12”) UNREINF. CONC. LEVELING PAD PROPOSED FINISHED GRADE This is a slide indicating a typical precast panel MSE wall. Speaking Points Typical MSE wall cross section indicates the location and size of a leveling pad. Leveling pad is not a structural foundation. Mention to the audience that the purpose of this pad is to serve as a guide for facing erection, and is not intended as a structural foundation support A larger version of this detail is on the following page in the PW. Slide Control 1st Click Leveling pad portion of detail blows up. Adult Learning Techniques None Background Information

40 Sometimes specific details for the leveling pad are provided.
Details of the leveling pad may be provided as a separate enlarged detail. This is a slide indicating a typical precast panel MSE wall. Speaking Points Sometimes specific details for the leveling pad are provided. Slide Control 1st Click Leveling pad portion of detail blows up. Adult Learning Techniques None Background Information

41 Concrete Leveling Pads
Concrete leveling pads are poured and finished using conventional concrete placement practices. This is a Power point slide indicating the leveling pads Speaking Points Concrete leveling pads are placed using conventional methods Slide Control None Adult Learning Techniques Background Information

42 Geo-composite Sheet Drain
Some drainage systems incorporate geocomposite sheet drains in addition to a granular drain and pipe. Geo composites are special fabricated components consisting of a three dimension core surrounded by a geotextile. This type of drainage is typically installed before the reinforced fill is placed. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points Sheet drain can be added to a granular drain and pipe. Slide Control None. Adult Learning Techniques Show sample of geocomposite. Background Information None

43 Composite Strip Drains
Sheet drain may be continuous or in individual strips. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points Sheet drain may be continuous or in individual strips. Slide Control None. Adult Learning Techniques Background Information None

44 Granular Drain and Pipe
Simple aggregate and pipe drain placed at the heel of the wall. This is a Power point slide indicating the granular materials in the reinforced zone to promote drainage Speaking Points Example aggregate and pipe drain. Outlet is provided at either end of the wall and at various points in between Q&A see guidance below Slide Control 1st Click – question prompt appears Adult Learning Techniques When does this drain need to be placed? Answer: During foundation preparation. Background Information None

45 Composite Strip Drains
Drainage system incorporating geocomposite sheet drains, aggregate, pipe and geotextile filer being placed. This is a Power point slide indicating the drainage blankets Speaking Points Sheet drain installation example. Q&A, see guidance below. Slide Control 1st Click question prompt comes up Adult Learning Techniques When does this type of drainage need to be installed. Answer: Just after foundation preparation. Background Information None

46 Impervious Membrane Speaking Points
Where significant use of de-icing salts is anticipated, impervious barriers beneath the pavement structure and just above the reinforced fill zone have been used. This is a Power point slide indicating the application of geomembranes Speaking Points Impervious geo-membrane may be used for MSE walls carrying roadways where significant infiltration from de-icing materials is anticipated. This is an “anti-drain” as it prevents infiltrations into the reinforced mass Slide Control 1st Click membrane highlights in red Adult Learning Techniques None. Background Information None

47 Geomembrane Speaking Points Installation of a geomembrane
Geomembrane being installed. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points Installation of a geomembrane Slide Control None. Adult Learning Techniques Background Information None

48 Layout, Size, and Finish Speaking Points
The layout of the wall facing can be very simple and repetitive or it can be very complex with each facing unit custom made for a specific location on the wall. The layout of the facing including details of how it will be assembled will be shown on the drawings. Speaking Points Walls can have many different finishes. The layout of the facing elements will be shown on the drawings Slide Control The red oval will appear upon being prompted (click). Adult Learning Techniques None Background Information

49 Pre-Cast Concrete Panels
The layout of facing units is usually shown on the elevation view. This is an example of a pre-cast panel wall elevation view. The legend shows a key for the panel identification system used. It identifies the panel shape, any special dimensions, and the number of connectors for reinforcing elements on the panel. Not shown on the key in this drawing is the designation of dowels using the “D” superscript. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Example of pre-cast concrete facing units. A full size version of this drawing is on the following page in the PW Explain the key for the panel designation. Slide Control 1st Click Blows up legend 2nd Click blows up center section of wall 3rd Click circles panels in wall that correspond to panels circled in picture on next slide. Background Note that the key on this drawing does not identify the “D” superscript that indicates the panel has dowels to attach to a coping. This designation is used on the drawing though. See PW for full size drawing

50 Pre-Cast Concrete Panels
Speaking Points Typical precast concrete facing panel. Point out the panels shown on the previous drawing Slide Control The green oval highlighting the panels circled in the previous slide appears automatically Adult Learning Techniques None Background Information

51 Pre-Cast Concrete Panels
Cross section view of pre-cast concrete panels at the joint between two panels. Shown on this view are bearing blocks that hold the panels apart during assembly and filter cloth applied to the beck of the panel joint. A separate “installation guide” may be provided that gives details on accessories required to properly assemble the facing. These may include braces, clamps, shims, wedges, etc. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Cross section through two precast panels. Note bearing blocks and filter cloth. Note that other assembly accessories such as bracing, shoulder clamps, wedges, shims, etc. may be required to actually assemble the facing units. These may be shown in a separate “Installation Guide” Slide Control None

52 Pre-Cast Concrete Panels
Pre-cast panel being assembled. Speaking Points Note location of bearing block shown on previous drawing Note additional shoulder clamp. Slide Control None Adult Learning Techniques Show sample of bearing block. Background Information

53 Filters VERTICAL WIDTH EQ. HORIZONTAL WIDTH OF FILTER CLOTH 460 mm
NOTE: STRIPS OF FILTER CLOTH SHALL BE PLACED ON BACK FACE OF PANEL, OVER PANEL JOINTS. FILTER CLOTH SHALL BE ADHERED TO BACK FACE OF PANELS USING AN ADHESIVE SUPPLIED BY THE MANUFACTURER. LEVELING PAD PANEL JOINT HORIZONTAL WIDTH OF FILTER CLOTH 460 mm (18”) (TYP) EQ. VERTICAL WIDTH Filters Most facing systems include filter cloth to prevent migration of fine soil materials through the face. This cloth may be applied directly to each joint in the face as is shown in this picture or generally at the interface between fine backfill materials and the face. This is a Power point slide indicates the filters at facing panels. Speaking Points Most facing systems include provisions for a geotextile filter cloth. This is provided to prevent migration of fines. This detail shows filter cloth applied only at the joints between panels. Slide Control None Adult learning Show sample of filter fabric

54 Filters Speaking Points Show locations of geotextile filters.
Filter cloth applied at the joints of a pre-cast panel wall This is a Power point slide indicates the filters at facing panels. Speaking Points Show locations of geotextile filters. Slide Control None.

55 Modular Block See PW for full size drawing Speaking Points
Modular block walls will typically not have as many different types of facing units shown on the drawing. Typically there will only be standard units and cap units. Sometimes special corner units will be shown. For Modular block walls, reliance is placed on field cutting and fitting the individual blocks to fit the general layout shown. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Example of modular block units. A full size version of this drawing appears on the following page in the PW. Modular blocks typically do not have as many different facing types as a pre-cast panel wall. Only two different types are shown in this drawing. Reliance is placed on field cutting and fitting the facing units Slide Control 1st Click legend blows up 2nd Click left portion of the wall blows up See PW for full size drawing

56 Modular Block Speaking Points Typical modular block facing
Modular block walls showing standard units and cap units. Speaking Points Typical modular block facing Note standard units and cap units. Slide Control None Adult Learning Techniques Background Information

57 PLACE 2 STANDARD CONNECTORS AT EVERY STANDARD UNIT
Assembly details for Modular block. Modular blocks are usually assembled with the assistance of connectors, pins, or special recesses in the blocks that help maintain the alignment of each row of blocks. Though these connectors also secure the reinforcing, the friction between the blocks and the reinforcing helps to develop the connection strength. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Note connectors Reinforcing secured by the connector but not the sole means of connection strength. Slide Control None

58 Modular Block Speaking Points
Connectors with and without geogrid reinforcing. Speaking Points Note the connector is used regardless of whether a reinforcing layer is being installed. Slide Control None Adult Learning Techniques Show sample of modular block and connector Background Information

59 Filters Stage 3 Stage 4 Stage 5
Place drainage stone in and behind (300 mm distance) the modular block units. Wrap Geotextile up and over drainage layer Stage 4 Place reinforced fill Modular block walls may incorporate a filter along the entire back face of the blocks. The geotextile filter may be eliminated depending on the gradation of the reinforced zone This is a Power point slide indicates the filters at facing panels. Stage 5 Roll out geogrid perpendicular to wall and connect geogrid to block Speaking Points Showing example of filter fabric installation Slide Control None.

60 Filters MODULAR BLOCKS Speaking Points
Modular block walls that use drainage fill in the voids of the block may incorporate a filter between the drainage fill and the reinforced zone. The geotextile filter may be eliminated depending on the gradation of the material in the reinforced zone. This is a Power point slide indicates the filters at facing panels. MODULAR BLOCKS Speaking Points Showing example of filter fabric installation Slide Control 1st Click the filter layer highlights in green

61 Welded Wire Speaking Points
The facing system for welded wire walls consists of several individual components that are assembled on site to make a continuous facing. Wire ties or hog rings are used to assemble the various parts. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Welded wire facing consists of several individual parts. They are assembled with wire ties or hog rings. Slide Control None

62 Welded Wire Speaking Points Assembled welded wire facing.
Slide Control None Adult Learning Techniques Background Information

63 Filters Speaking Points Show location of geotextile filters.
For welded wire walls the filter may be placed immediately behind the wire or between the stone fill and the backfill soil Filters This is a Power point slide indicates the filters at facing panels. Speaking Points Show location of geotextile filters. Slide Control 1st Click the filter layer highlights in green

64 Filters Speaking Points Show locations of geotextile filters.
Location of the filter material. This is a Power point slide indicates the filters at facing panels. Speaking Points Show locations of geotextile filters. Slide Control 1st Click arrow showing location of filter appears

65 Reinforcing D Barrier Facing Reinforcing Excavation Speaking Points
Refer participants to their check list. We are moving on to section 6 of the list Slide Control None. Adult Learning Techniques Background Information None Excavation

66 Modular Block See PW for full size drawing Speaking Points
The reinforcing length for modular block walls is usually designated on the elevation view using dimension lines along the length of the wall. The type of reinforcement is shown by different line types via the drawing legend. The elevation of each layer of reinforcement is shown directly on the elevation view. Note that the reinforcement type and length may change as you move vertically and horizontally through the wall. Designation of reinforcement length and type will be similar for welded wire walls and RSS. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Example of modular block wall elevation view. A full size version of this drawing appears on the following page in the PW. Point out labeling of reinforcement length Point out type of reinforcement key Demonstrate reinforcement length determination for circled layer Point out that this will be similar for welded wire walls and RSS Slide Control 1st Click Reinforcement length label blows up 2nd Click Reinforcement length line is highlighted in yellow 3rd Click the legend blows up 4th Click legend disappears 5th Click circles a layer o reinforcement 6th Click blows up section of drawing with layer circled. See PW for full size drawing

67 Pre-Cast Concrete Panels
The number of reinforcement connection points per panel determines the spacing of the reinforcement. The number of connection points may be constant for the entire wall or may vary from panel to panel as indicated on this drawing. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Elevation view of a pre-cast panel wall Full size drawing is shown on next page in PW. Note that panel designation indicates the number of reinforcement connections per panel which determines the spacing of the reinforcement. Demonstrate determination of the number of tie strips for circled panels Slide Control 1st Click the legend blows up 2nd Click center portion of drawing blows up 3rd Click circles two panels that correspond to panels on next slide See PW for full size drawing

68 Panels having 6 and 4 connection points are pointed out.
This is a Power point slide indicates the steel strip reinforcing A 4 Speaking Points Point out panels corresponding to circled panels on previous drawing. Slide Control None. Adult Learning Techniques None Background Information Note that picture is not an exact match for the drawing but it does indicated the different number of tie strips L 6

69 Pre-Cast Concrete Panels
As in modular block walls, the reinforcement length is designated by dimension lines along the length of the wall. This is a Power point slide indicates the MBW MSW under construction. Speaking Points Point out reinforcement length designation. Demonstrate how to determine the reinforcement length for the highlighted panels. Reinforce the designation for number of tie strips per panel. Slide Control 1st Click Reinforcement length label blows up 2nd Click Reinforcement length line is highlighted in yellow 3rd Highlights two panels 4th Click blows up section of drawing with panels highlighted. See PW for full size drawing

70 Connections Speaking Points
Connectors are what holds the facing materials to the reinforced soil mass and are an important part of the system. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points The reinforcing connects to the face using a connection designed for the particular reinforcing and facing combination. Slide Control None Adult Learning Techniques Background Information

71 Wire Mesh Speaking Points Assembled connection shown in previous slide
Picture of connection detail on previous slide. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Assembled connection shown in previous slide Slide Control None Adult Learning Techniques Show sample of actual connection. Background Information

72 Wire Mesh SECONDARY GEOGRID OVERLAP PRIMARY GEOGRID Speaking Points
Picture of connection detail on previous slide. This is a Power point slide indicates the tie strips for metallic reinforcements SECONDARY GEOGRID OVERLAP Speaking Points Assembled connection shown in previous slide Slide Control 1st Click – Primary geogrid label flies in 2nd Click – Seondary geogrid label flies in 3rd Click – Overlap region is identified Adult Learning Techniques Show sample of actual connection. Background Information None PRIMARY GEOGRID

73 Modular Block Speaking Points
This connection includes fiberglass pins that help align the block and temporarily secure the geogrid. The main strength for this connection is derived by friction between the geogrid and the block/ fill This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points This is one type of connector for Modular block facing and geogrid, There are many connectors. This connection works primarily by friction Slide Control None. Adult Learning Techniques None Background Information

74 Modular Block Speaking Points
Picture of a modular block connection shown on previous slide. Note the contact between the geogrid and the block/ core fill material. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points The connection is not complete until the next row of blocks is installed. Note the contact between the geogrid and the block/ core filling material. Slide Control None Adult Learning Techniques Show an example of the connection. Background Information

75 Modular Block Speaking Points
This connection works by both connection strength and friction between the block and the geogrid This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points This connector works by a combination of friction between the blocks and the geogrid; and the strength of the connection Slide Control None. Adult Learning Techniques None Background Information

76 Modular Block Speaking Points
Picture of a modular block connection shown in previous slide. The geogrid in this picture is not snugged up against the connector as it should be before placement of the next row of blocks. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points The connection is not complete until the next row of blocks is installed. Point ot that geogrid is not snugged up against the connector in the picture. Slide Control None Adult Learning Techniques Show an example of the connection. Background Information

77 Bodkin Bar 1.) BEND LAST APERATURE 2.) PASS APERATURES THROUGH AND
INSERT BODKIN BAR 3.) PULL TIGHT Bodkin Bar Polyethylene geogrid reinforcements may be structurally connected to segmental precast panels by casting a tab of the geogrid into the panel and connecting to the full length of geogrid with a bodkin joint. A slat of polyethylene may be used for the bodkin, though rigid PVC pipes have also been used. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Connecting geogrid to geogrid. The rest of the connection consists of casting the geogrid into the back face of a precast panel. Slide Control None. Adult Learning Techniques None Background Information

78 Bodkin Bar Speaking Points Picture of a Bodkin connection
Picture of a Bodkin connection using a flat piece of HDPE for the connection. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Picture of a Bodkin connection Slide Control None Adult Learning Techniques Show actual Bodkin connection. Background Information

79 Steel Strips FRONT FACE OF PANEL Speaking Points
Steel strips are connected to pre-cast panels using a bolted connection. This is a Power point slide indicates the tie strips for metallic reinforcements FRONT FACE OF PANEL Speaking Points Connection detail for a steel strip to a pre-cast panel facing. Slide Control None Adult Learning Techniques Background Information

80 Steel Strip Speaking Points Picture of steel strip connection.
Steel strip being connected to a pre-cast panel. Note the direction of the bolt so the nut is up. This allows easier tightening of the nut. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Picture of steel strip connection. Bolt is placed with the nut up. Slide Control None. Adult Learning Techniques Show example of a steel strip connection. Background Information None

81 Wire Mesh Speaking Points
This connection detail for bar mat to a pre-cast panel facing includes tolerance limitations sin not all of the individual hooks will make contact at the same time. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Connection detail for a bar mat to a pre-cast panel facing. Note tolerance limits on the detail to make sure all longitudinal bars are adequately engaged. Slide Control None. Adult Learning Techniques None Background Information Wire Mesh

82 Wire Mesh Speaking Points
Assembled connection for steel bar mat to pre-cast concrete panel facing. This is a Power point slide indicates the tie strips for metallic reinforcements Speaking Points Point out reason for tolerance limits with 4 eyes on one mat connecting. Slide Control None. Adult Learning Techniques None Background Information

83 Obstructions Catch basins/ Inlets/ Manholes Parallel pipes
Obstructions are any item that may interfere with the placement of the reinforcement in its design location. They may be natural (as in this picture or part of the completed structure. They may be placed before the reinforcing, after the reinforcing or concurrently with the reinforcing. Other obstructions might include: __________________________ __________________________________________________________________________________________________________________________________ This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Catch basins/ Inlets/ Manholes Parallel pipes Deep foundations Speaking Points State the obstructions one at a time. Q&A see guidance below Slide Control 1st Click Question icon enters. Adult Learning Techniques What other items of construction might be an obstruction to reinforcement? Answers: Light posts, guardrail posts, pavement sections, etc. Background Information None

84 Catch Basin Speaking Points Detail for a catch basing behind a MBW
This detail for a catch basin behind a modular block wall has four important elements. Primary reinforcing is terminated at the back of the catch basin. Secondary reinforcing is placed in a wrapped face configuration to form a self supporting wall behind the catch basin. Styrofoam is placed to reduce earth pressure on the catch basin by allowing the wrapped face wall to deform slightly. The facing blocks are grouted together with steel reinforcing pins to make it a solid unit. Note it supports no soil loads in the area in front of the catch basin. This is typical catch basins within different types of MSE wall Speaking Points Detail for a catch basing behind a MBW Point out 4 important points (see description in PW. Slide Control 1st Click – primary reinforcing highlights 2nd Click – secondary wrapped face reinforcing highlights. 3rd Click – Styrofoam deformable material highlights 4th Click - Grouted block face highlights Adult Learning Techniques None Background Information Catch Basin

85 Catch Basin Speaking Points Catch basin behind a pre-cast panel wall.
Detail for a catch basin behind a pre-cast panel wall. This detail incorporates the following important features. Primary reinforcing is terminated when it interferes with the catch basin. A secondary backup panel is placed behind the catch basin. Reinforcement is connected to the backup panel in the normal matter. The panels in front of the catch basin are connected to adjacent panels using steel angles. This is typical catch basins within different types of MSE wall Speaking Points Catch basin behind a pre-cast panel wall. Point out 4 important details as listed in PW. Slide Control 1st Click – primary reinforcing highlights 2nd Click – backup panel highlights. 3rd Click – secondary reinforcing highlights 4th Click – Facing connection blows up 5th Click – Angle highlights Adult Learning Techniques None Background Information

86 Catch Basin Speaking Points
Pre-cast panel wall with angles in place ready to receive a catch basin. This is typical catch basins within different types of MSE wall Speaking Points Point out angles in place and foundation excavated for catch basin. Backup panel will be placed after catch basin is in place. Slide Control None Adult Learning Techniques None. Background Information

87 Parallel Pipes Speaking Points
Typical detail to accommodate a pipe running parallel to the back face of the wall. The spacing between each geogrid is to make sure the full pullout resistance of each grid is mobilized.. This is a Power point slide of utility within MSE walls Speaking Points Placement of geogrid reinforcing around a pipe running parallel to the back of the wall. Note required spacing between geogrids Slide Control None Adult Learning Techniques None. Background Information

88 Parallel Pipes Speaking Points Parallel pipes behind MBW.
Grids have been placed beneath the pipes and will be placed over the pipes once they are backfilled. This is a Power point slide of utility within MSE walls Speaking Points Parallel pipes behind MBW. Slide Control None Adult Learning Techniques None. Background Information

89 Parallel Pipes Speaking Points
If the obstruction is small enough and far enough away from the face, the reinforcing may simply be bent around the obstruction This is the additional details of treatment of utility/drainage pipe. Speaking Points Bending steel strips around a parallel pipe.. Slide Control None. Adult Learning Techniques Background Information There is detailed criteria that defines =the “D” dimension in the detail in terms of the pipe diameter.

90 Deep Foundations Speaking Points
Another common obstruction in highway work is deep foundations fro bridge structures. These consist of driven piles or drilled shafts. This is a MSE wall with driven piles Speaking Points Point out deep foundations in each picture Deep foundations are a common obstruction. Slide Control None Adult Learning Techniques None. Background Information

91 Reinforcement Strip Skew
Steel reinforcement is usually skewed around the deep foundation. There are limitations of n the degree of skew and every effort should be made to balance the skew in each direction. This is a Power point slide indicating the skew of reinforcement strips Speaking Points Discrete steel reinforcement can be skewed around deep foundations. There are limitations on the degree of skew. Skew should be balanced where possible. Slide Control None. Adult Learning Techniques Background Information Reinforcement Strip Skew

92 Reinforcement Strip Skew
Examples of skewed reinforcement. This is a Power point slide indicating the skew of reinforcement strips Speaking Points Examples of reinforcement strip skew. Slide Control None Adult Learning Techniques None. Background Information

93 Cutting of Reinforcement
The partial cutting of geogrid type reinforcements or welded steel grids will reduce the reinforcement strength. However, this may be allowed by the design document. Inspectors should check with the approved shop drawings and design documents (including project special provisions) to see if cutting is allowed. In some cases there may be limitations on cutting. This picture shows examples of cut reinforcement that severely compromises the strength of the reinforcement. In the top picture the reinforcement is laid out at an elevation well below the connection point to the wall. If additional fill is to be placed beneath it the transverse bar in front of the pile may limit the ability to remove all the slack from the reinforcement prior to back fill. In the lower picture, all of the longitudinal bars have been cut due to the orientation of the two piles leaving no longitudinal bars to transmit the reinforcement load. This is a case where the inspector should contact the designer to clarify just how much of the reinforcement can be cut in a specific location. This is a Power point slide indicating the cutting of reinforcements Speaking Points Geogrid reinforcement may be cut to go around deep foundations. Cutting the reinforcement reduces the strength of the reinforcement and should only be done if specifically permitted on the drawings These are BAD examples of cut reinforcement. Note that the bottom picture has no remaining continuous longitudinal strands so the entire width of reinforcement is compromised. In the top picture the transverse bar in front of the pile will likely limit the ability to remove any slack from the reinforcement when it is placed at the proper elevation Slide Control None Adult Learning Techniques None. Background Information

94 Ancillary Items F Barrier Facing Reinforcing Excavation
Speaking Points Refer participants to their check list. We are now moving on to section 8 of the drawing review checklist. Slide Control None. Adult Learning Techniques Background Information None Excavation

95 Ancillary Items Barriers Coping Junctions at C.I.P. Precast Barrier
Ancillary items are structures or construction that is performed during, or after construction of the reinforced structure but are not essential for the wall to function as a wall. These include the items listed in the slide. Other items might include: _____________________________________________________________________________________________________________________________ This is a Power point slide indicates the learning outcomes of ancillary items Barriers Precast Barrier Cast-in-place barrier Guard rail Coping Precast coping Cast-in-place coping Junctions at C.I.P. Speaking Points State the ancillary items one at a time. What other ancillary items might be on a typical MSE or RSS job? Answers: Ditches, curbs, handrail, etc. Slide Control 1st Click – question icon appears Adult Learning Techniques None. Background Information None

96 Precast Barrier Speaking Points Precast barrier.
Pre-cast barriers sit on top of the finished wall. A cast in place leveling course is placed on top of the wall to set the grade for the barrier. Most pre-cast barriers include a cast in place moment slab that ties the barrier elements together and provides the resistance to impact. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points Precast barrier. Point out level up concrete. Point out CIP moment slab. Larger view of this drawing appears on the following page. Slide Control None. Adult Learning Techniques Background Information None Precast Barrier

97 Precast Barrier Speaking Points Pre-cast barrier.
Pre-cast barrier in position on top of wall and completed installation with cast in place moment slab. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points Pre-cast barrier. Point out level up concrete Point out cast in place moment slab. Slide Control None. Adult Learning Techniques Background Information None

98 Cast in Place Barrier TRAFFIC BARRIER BOND BREAKER GEOGRID
The entire barrier may also be cast in place. Details may include bond breakers or compressible materials between the barrier and the facing elements. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages BOND BREAKER Speaking Points C.I.P. barrier. Notre bond breaker. Slide Control None. Adult Learning Techniques Background Information None GEOGRID MODULAR BLOCK UNIT Cast in Place Barrier

99 Cast in Place Barrier Speaking Points C.I.P. barrier.
Cast in place barrier being constructed in two separate pours. This is a Power point slide inserted in the notes view. This description was placed in the file outside the printable area of the motes pages Speaking Points C.I.P. barrier. Slide Control None. Adult Learning Techniques Background Information None

100 Precast Coping Precast Coping Speaking Points
Details of pre-cast copings for pre-cast panel walls are similar to barriers. This is a Power point slide indicates details of precast concrete coping Speaking Points Example of precast concrete coping. A larger version of this drawing appears on the following page in the PW Slide Control Red oval appears on click Adult Learning Techniques None. Background Information None Precast Coping

101 Precast Coping Speaking Points
Pre-cast coping in place waiting for cast in place coping to fill the gap. This is a Power point slide indicates the cast in place concrete coping details Speaking Points Pre-cast coping on top of a pre-cast panel wall The portion between the two pre-cast segments will be cast in place. Slide Control None Adult Learning Techniques None. Background Information


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