1. BASIC TECHNOLOGY OF ANIMAL BY-PRODUCT
Yuny Erwanto, S.Pt., MP., Ph.D
Ir. Ambar Pertiwiningrum, M.S., PhD
Novita Kurniawati, S.Pt., M.Sc
Mohammad Zainal Abidin, M.Biotech
Week-1
INTRODUCTION

2. Mid Semester Testing : 35% Practical Class : 20% Final Testing : 35%
LECTURE ASSESMENT
Task/quis : 10%
Mid Semester Testing : 35%
Practical Class : 20%
Final Testing : 35%
Compulsory regulation
75% present
Wearing formal fashion

3. Study of basic processing and technology of animal by-product and related industries,
focus in slauhtering by product and food industry by-product
Reducing environment polution cause by By-Product

4. Agricultural Solid Wastes
Field Wastes
Weeds
Straws
Animal Wastes
Animal Dung
Dead Bodies
Agro-Industrial Wastes
Sugar cane: Molasses, Peals

5. Management of agro-wastes
Biogas
Pulp and
Paper
Agro-Wastes
Bio-fertilizer
Phosphorus
and calcium
Leather
Industries
Fuel
Meat
Alcohol
production

6. Biogas Production
Fuel
Light
Animal Dung
Biogas plant
Biofertilizer

7. Biogas Cycle Solar energy Photosynthesis Animal husbandry
Electrical and/or thermal energy
Biofertilizer
Organic wastes
Anaerobic digestion
Biogas
Solar energy
Animal husbandry
Crop harvesting
Industrial processing
Human consumption
Photosynthesis
H2O
CO2
Biogas Cycle
Energy
crops

8. Bio-fertilizers production
Biogas
Vermiculture
Agro-wastes
Dugging with various microorganisms
Cyanobacteria and other nitrogen fixating MO

9. PEMOTONGAN DI RPH
Meat
Old animals
Slaughtering
Slaughtering
Leather

10. Bone utilization Old animals Bones Bone Powder Drugs Animal Feed
Fertilizers
Phosphorus and
calcium extraction

11. FOOD 2/19/2019 GELATIN ERWANTO & ROHMAN GELATIN 2/19/2019
ICE CREAM
CAKE
JELLY
MAYONAISE
CHEESE
SYRUP
CANDY
SAUSAGE
FOOD
2/19/2019
ERWANTO & ROHMAN
ERWANTO & ROHMAN

12. Pharmaceutical and others
GELATIN
PHOTOGRAPHY
COSMETIC
MICROBIAL MEDIA
HARD CAPSULE
match
SOFT CAPSULE
PRINTING
INK
Pharmaceutical and others
ERWANTO & ROHMAN
2/19/2019

13. ERWANTO & ROHMAN
2/19/2019

14. Processing Livestock
Livestock are processed to use all available parts:
Meat
Hide for leather in cattle
Bone meal
Blood meal
Hoofs and horns
Fatty acids

15. Processing Poultry Steps in processing:
Stunning is done to make the bird unconscious
Does not kill the bird
Some religious groups require the animal not be stunned prior to slaughter
Bleeding
Cutting jugular vein without cutting the esophagus

16. Processing Poultry Scalding loosens feathers Picking removes feathers
Mechanical
Removing feet, neck, skin and preen gland

17. Processing Poultry Evisceration performed Carcass is chilled
Removing entrails
Carcass is chilled
Ice water
Less than 40 degrees F

18. Live Animal Slaughtered Manure Meat By-Product Non-Edible Edible
(Exp: methane production)
Meat
(Exp: steak)
By-Product
Non-Edible
Edible
Intestinal Contents
Pharmaceuticals
Hide
Bone
Blood
Human
Food
Animal Feed
Dried
(Exp: Insulin)
(Exp: Leather)
(Exp: Blood meal)
(Exp: fertilizer)
(Exp: Bone meal)
Chilled
Further Processed
Frozen
Sterilization by Heat
Dried
(Exp: Oxtail,
Meat from the tail)
(Exp: Liver)
(Exp: Blood )
Heated
Chemically Treated
Cured and/or Sausage
Dried
(Exp: Thongue)
(Exp: Gelatin)
(Exp: tripe, stomach of cow or pig)

19. BY- PRODUCTS OF SLAUGHTER
Main product of slaughter is carcass meat
Definition – everything from abattoir or butcher shop not sold directly as food or not carcass meat
Why treat?
Rapid hygienic disposal,
Avoid decomposition
Avoid intolerable (Obnoxious) odors
Avoid contamination of fresh meat
4 th year Lecture

20. Animal Slaughtering by product consist:
Produk Utama (main product), exp: Meat
Hasil Ikutan (side product)
Although by product but still be use and has some advantage utilization
Increasing economic Value and reducing environment polution

21. Meningkatkan higiene dan sanitasi lingkungan misalnya melalui pemberdayaan limbah pemotongan ternak (Increasing sanitazion and Product hygiene)
Menimbulkan industri baru yang berpotensi menyerap tenaga kerja dalam jumlah yang relatif besar. (potency as a new industry and Job oppoturnity)
Increasing Farmer Income by Selling Animal By- Product

22. Edible, hasil ikutan yang dapat dimakan
Edible, hasil ikutan yang dapat dimakan. Meliputi: otak, hati, ginjal, limpa, lidah, usus halus, lambung, ekor, darah, lemak, dan kulit
Inedible, can not consume. Meliputi: Kulit, bulu, lemak, tulang, kelenjar, tanduk dan kuku.

23. Hasil ikutan dasar: Hasil ikutan terolah: Tulang Kulit Darah Tanduk
dll
Hasil ikutan terolah:
Gelatin
Tepung tulang
Tepung darah
Albumen

24. 4 th year Lecture

25. (1) A lot of (edible by products including organs) meat for human consumption.
(2) Edible fats for shortening, margarine, sweets, and chewing gum.
(3) Bone utilized in the mechanical deboning process to produce soft tissue or bones used in soup for human food, or bones used for buttons, knife handles, bone meal, mixed with pottery /goods from clay or used in refining/pure sugar.
(4) Blood for human consumption and for blood meal, adhesives (glue), and fertilizer.
(5) Glycerin for hundreds of industrial uses, such as nitroglycerin (medicine), ointment bases (soft cream), solvents, preservatives for food, or plasticizers.
(6) Intestines for sausage casings, musical strings, and surgical ligatures.

26. (7) Gelatin for confectionery items, ice cream, and jellied food products.
(8) Rennin used in cheese making.
(9) Pharmaceuticals, such as adrenocorticotropic hormone, albumin, bilirubin, epinephrine, insulin, liver extract, pepsin, pituitrin, testosterone, thromboplastin, thymocrescin, and thyroxin.
(10) Organ parts for implantation into humans, such as heart valves, skin, and bones, and, experimentally, even whole hearts.
(11) Livestock feed (usually high in protein or fat or minerals) manufactured from by-products.
(12) Pet food and feed for aquatic farming.
(13) Hides and skins for use as fur, leather, or leather goods.
(14) Wool for clothing, furniture, and lanolin extraction.

27. (15) Inedible fats used for many industrial products, such as tires, lubricants/oil, insecticides, and germicides.
(16) Hair for brushes, felt/wool combination, rugs, upholstery/chair covers, plaster/wall covers binding, insulation/electricity stop, and athletic equipment.
(17) Feathers for insulation, decorative items, pillows, sporting goods, and animal feed.
(18) Glue used in carpentry, for sizing, sandpaper, emery cloth/a very hard mineral that is used for polishing things and making them smooth, and making boxes and plywood.
(19) Super foot oil used in the leather industry and as a lubricant.
(20) Fertilizer applied to soil is manufactured from animal by- products.
(21) Animal manure used as fertilizer, animal feed, and/or methane production.

28. Derivative Product of Pig
OFFAL

30. (1) There must be a practical commercial process for converting the animal by-products into a usable commodity.
(2) There must be an actual or potential market for the commodity that has been produced.
(3) There must be a large enough volume of economically priced animal by-product material in one location for processing.
(4) There must be some method of storing the perishable product before processing and to store the manufactured product after processing.
(5) There is often a critical need for highly technically trained operatives.