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Manufacturing Roots of ERP

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Presentation on theme: "Manufacturing Roots of ERP"— Presentation transcript:

1 Manufacturing Roots of ERP
The vision of having an integrated IS began on the factory floor MRP used inputs of forecast inventory levels and lead times MRP II incorporated more links to other functions order processing and product costing ERP is viewed as an extension of MRP II provided better visibility of operational data

2 Business Processes & Org Design
Superficially, a given “functional” department is responsible for a high-level business process CEO VP Finance and Accounting Human Resource Mgmt Sales Marketing Planning Information Systems Manufacturing While a given functional department will be responsible for a given business process, when you decompose that process, you find that many other functional departments are own a part of the process, or are impacted by the process. (These are called "stakeholders.") Develop New Products Build the Product

3 Business Processes & Org Design
A closer look shows that the activities of any given business process will cut across multiple organizations CEO VP Finance and Accounting Human Resource Mgmt Sales Marketing Planning Information Systems Manufacturing Develop New Products When you decompose the business process called "Develop New Products, you see that multiple departments play a significant role in each of the activities for the process. The problem is that the vertical structure of the organizations is in conflict with the horizontal relationships. Functional organizations do not want to see the end-to-end flow of the business process. Determine the Demand Determine the Profit Design the Product Test the Market Develop Marketing Campaign

4 There are more than a hundred ERP vendors, many of the systems are designed for paticular industries, and many are designed for small businesses.

5 ERPs Eventually, companies realized that an ERP was needed to truly integrate the organization and allow reengineering of its business processes. Manufacturing Processes Design product Build product Assemble product Test product Order materials Store materials HR Processes Hire Fire Pay Train ERP Customer Data Product Data Location Data Employee Data Market Data Cost Data Billing Data Order Data Production Data Financial Processes Pay bills Collect Bills Pay taxes Compute costs Over time, more and more companies began to realize that an inegrated ERP could allow streamlining of both the organizaiton and its processes. Everybody could have a single source for all the data, and everybody could access this data over a single network, with instantaneous communcations concerning this database. Marketing Processes Determine price Sell product Take an order Deliver product

6 ERPs An integrated database must be based on a logical model of the company and its data  a data model. Customer Order Employee Invoice Payment Part Product Cost Supplier Site Delivery Has Makes Is for Sends Contains Handles Provides Is on Gets Oracle DB2 Informix Sybase SQL Server Adabase The major database management systems for ERPs are: Oracle, DB2, Informix, Sybase, and SQL Server. Of these, the big three are Oracle, DB2, and SQL Server.

7 Properties of ERP Integrated in nature – when data are entered into one of the functions, information in all related functions is changed They are modular in structure. A company can implement all the modules or a subset of them (Ex: Hershey’s) Best of Bread approach: Integrating modules from different vendors. Implementing it is more complex because of the interfaces that need to be established. (EX: Peoplesoft (Oracle) + SAP) Open architecture. Bolt-ons such as DSS can be integrated easily. DSSs offered by ERP vendors are not good enough (Ex: SAP’s APO, data mining)

8 (They are very inflexible)
(The most common reason) (They are very inflexible) While system is in place, trying to reconfigure a system while retaining data integrity is expensive and time consuming. ERP systems assume certain business practices. Lower inventory levels and delivery cycles are reported most often after implementing ERP systems. (The second most common reason)

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10 Successful companies involved their heavy end users through out the implementation process instead of providing training at very end viewed ERP system as a business solution not an IT solution analyzed their operations thoroughly before the implementation and identified any discrepancy between current practices and ERP system (business processes and rules such as the those used in case of credit violation, pricing, and inventory sourcing) formed implementation teams Dedicated teams in large firms vs Small firms Knowledge transfers

11 ERP and CRM Prior to ERP company did not have the vast amount of information available in a single database Ones ERP is in place, companies can run data mining software on the data warehouse Stratifying customers (marketing afford is tailored to each group) Salesforce automation


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