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Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Machine Electrical Cabinet (EC)

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Presentation on theme: "Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Machine Electrical Cabinet (EC)"— Presentation transcript:

1 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Machine Electrical Cabinet (EC)

2 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 2 General Description The electrical cabinet is located inside the electronics cabinet. The electrical cabinet (structure) is comprised of the base and the panel door. It receives the main power supply line from the machine – 3X230VAC + Natural + GND – (max.) total of 63A (per phase). The electrical cabinet is responsible for the following functions: PDU – power distribution to all components in the machine Operation of UV Lamp Head Operations of vacuum pumps Protections (overheat and under speed)

3 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 3 Structure Panel Base

4 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 4 Inputs Power and auxiliary inputs are located at the bottom of the Electrical cabinet. Input of main power line 3x230VAC+N+GND 63A Max (per phase) Input of UPS Auxiliary outputs

5 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 5 Power Distribution Stabilizer and protection from spikes lightning and noise reducer (up to 20DB) CN1 Main contactorT1 – 12VAC Transformer for emergency switches

6 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 6 Power Distribution (Cont.) S1- Main circuit breaker (4 pole) S2- Earth Leakage current barker

7 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 7 Power Distribution (Cont.) S6 – Supply unit Breaker, Computer and peripherals S7 – Transformer Breaker. S3 – UPS Breaker S4 – 24V DC PS Breaker S5 – DHC Panel S8 – Breaker of Auxiliary 1 (J15) S9 – Breaker of Auxiliary 2 (J16) S11- Optional S12- Optional

8 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 8 Indication Lights and switch

9 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 9 Indication Lights L1, L2, L3 – indicates power phases input. UPS – Indicates UPS power input (external source for computers only. ON – Lights up after machine initiates (like in the traffic light indicator). VAC – Indicates when the vacuum pump is working. HA – Not active EM SWITCH – Light up as long as the emergency switches are not pressed. MAIN/UPS switch selector – Manually switches between UPS and Main Power.

10 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 10 Power Distribution (Cont.) F1 - Main power lamp L1 F2 – Main power lamp L2 F3 – Main power lamp L3 F4 – UPS lamp F5 – ON lamp F6 - E.M. lamp F7 – 24VDC out (DHC) lamp F8 – VAC lamp F9 – Not in use safety timer H3DE- M2(U6 )

11 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 11 Power Distribution (Cont.) Should be on Sec Should be on 3 The Mode should be on D How to adjust the safety timer H3DE-M2(U6)

12 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 12 Power Distribution (Cont.) CN2 – UPS Contactor CN3 – VAC Blower contactor OL1 - Vacuum blower overload relay (up to 11A) 24VDC power supply (DHC)

13 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 13 Safety Relays at the EC-Basis K2 - Transformer relay (12V red) K1 – EM. Switch relay K5 – Shutter relay 1 K6 - Shutter relay 2 K14 – Shutter closed redundant K15 – Shutter closed K3 – Vacuum blower K4 – UV ON K7 – BIT 1 (Power level) K8 – BIT 2 (Power level) K9 – BIT 3 (Power level) K10 – Alarm reset K11 – UV Ready K12 – UV Fault K13 – Bypass relay

14 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 14 Electrical Cabinet Panel The panel includes: Drum heat controller board – receives the requested UV capacity level from the computer and operates the UV lamp head via the UV cabinet. Controls of two under speed protection (tahco generator and under speed sensor). Controls of two separate Overheat protections – temperature reading from to IR sensors under the drum is compared to preset value in two separate voltage relays. If the potentiometer on the voltage relay is set to 0.8, it means that the overheat message will appear if the relevant IR sensor reads more then 80ºC. Dryer enable, HA fans and IR controls, controls operations of all pumps.

15 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 15 Door Panel Voltage relay I – setting the potentiometer to 1 (max) will result in the overheat 1 message at 100ºC. Voltage relay II – setting the potentiometer to 1 (max) will result in the overheat 1 message at 100ºC. Normally both units are set to 0.8, which means that the Overheat will be set to 80ºC.

16 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 16 Controller Board (Drum Heat Controller)

17 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 17 Panel Door Indication Lights

18 Engineer Training Machine Electrical Cabinet TJ8300 / TJ8500 Confidential 18 Panel Door Indication Lights OV1 – First protection for Over heat (Reading temp from first IR sensor) OV2 – Second protection for Over heat (Reading temp from second IR sensor) Tacho speed – First protection for drum under speed from the tacho generator on the drum motor PROX speed – Second protection for drum under speed, monitoring the drum movement by the under speed sensor 24VDC, 24VAC – Indication lights of controls Enable – Dryer enable signal


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