1. AV - Advanced Valve System
Flexible
Intelligent
Future-orientated

2. Innovative Technologies Combined in one Valve System
Construction
Due to the new valve concept of the “diagonal spool” the AV-system has got smallest dimensions
Materials
Latest high-tech plastics enable optimized geometries und reduced weight
Design
The latest Design increases the flow rates within smallest dimensions
Innovations
Many detailed improvements on service friendliness, modularity, connectivity and functionality
The AV-system offers a future-orientated pneumatic solution, which is adaptable to nearly every application.

3. Strength at a Glance Space and weight optimized
Long life time (up to 140 Mio cycles)
2 Sizes: AV03: 300NL/min, AV05: 700 NL/min
Modular and flexible base plate system
Up to 64 valves (128 coils)
Various pressure zones & electrical zones
Dual pressure and vacuum applications
Electrical connectivity
Single wire, D-Sub, Field bus + I/Os, IO-Link
Integrated EP pressure regulators
Safety applications
Service friendly
Online configurator

4. Overview - Variants Sizes AV03: 300 NL/min AV05: 700 NL/min
AV03/05: Combined system
Electrical connectivity:
D-Sub multipole connection
Advanced Electronic System AES
Field bus connection
I/O- modules
IO-Link
Single wiring

5. Overview – AV Valve Technical Data Pressure range -0,9 to 10 bar
Pilot pressure range 3 to 8 bar
Electrical consumption: 0.55W (1 W switch on)
Switching times: down to 8 ms (5/2 double solenoid)
One-screw fixation
Manual override push / push turn-detent
LED indication
Bipolar use
Valve functions: 2x2/2, 2x3/2, 5/2, 5/3
No Overlapping
Lifetime AV03 up to 140 Mio
B10 AV03 up to 71 Mio cycles
Valve width: 12.5 mm
Designation area
Manual override
Push
Push/turn-detent
Pilot valve
Reduced power: 0,55 W
Bipolar use
AVENTICS development
Fixation
One screw assembly
Large screw head
TX8
Diagonal spool
Optimized construction
Less space
Larger flow
-0.9 to 10 bar
Designation area
Fixation
Hook for easy assembly
Base plate
Optimized construction
2-station, 3-sstation
Working ports
Exchangeable
D4,D6,D8
Straight & Elbow fittings

6. Overview – AV03/05 with D-Sub
AV-EP
AV03 & AV05
Single position
Pressure zone
Control via M12x1
Electrical connection
D-Sub 25-pin: 24 valves
Pinning:
Type A: GND=Pin 25
Type B: GND= Pin 13
D-Sub 44-pin: 34 valves
GND=Pin 44
Exhaust
Common collected 3&5
Separate collected 3&5
AV05 Pilot air
Intern/extern
AV05: Changeable via right endplate
Connection direction
TOP
SIDE
Assembly
Direct assembly
DIN-rail via adapter
AV03 / AV05
300 NL/min
700 NL/min
IP rating
IP 65
D-Sub cables
Straight
90° for optimized dimensions
Supply plate
Pilot air: internal/external
Pressure zones
Base plates
Single solenoid version for up to 34 valves
Double solenoid version for high flexibility

7. Overview – AV03/05 with AES AV-EP AES Bus coupler AV03 AV05
Single position
Pressure zone
With/without display
AES Bus coupler
Profinet IO
Ethernet IP
Ethercat
Powerlink
Profibus
CanOpen
Device Net
AV03
300 NL/min
AV05
700 NL/min
AES IO Modules
Digital Input
Digital Output
Analogue Input
Analogue Output
Special modules
Pressure sensor
M8x1, M12x1
Spring clamp
D-Sub
Exhaust
Flat silencer
Common collected 3&5
Separate collected 3&5
High tech polymer
Robust and light weight
Pneumatic connections
Changeable
D4,D6,D8
Straight & Elbow fittings
Pressure range
3 to 8 bar (internal)
0 to 10 bar (external)
Maximum extension
Up to 64 valve (128 coils)
Up to 10 AV-EP
Up to 10 I/O modules
Total data width: 512 Bit IN/OUT
Power supply
Standard M12x1 – 4A
Voltage gavanically insulated
Voltage zones for valves and IOs
Power supply via 7/8”

8. Overview - AES - Advanced Electronic System
Connectivity
All relevant field bus protocolls
Future-ready with webserver
Functionality
15 types of I/O modules
Up to 10 modules in one system
Effciency
Optimized for small dimensions
Performance
Internal cycle time < 1ms
512 I/O signals
128 outputs for valve coils
Dimensions
Bus coupler:
Heigth, depth: same size as AV03
Width:37.5 mm
I/O modules
Depth: as AV03
Width: 50 mm

9. Overview - AES- I/O-Modules
M8-Modules
Pressure Measurement
Modules
M12-Modules
Other Modules
Power Supply Modules
8 digital In-/Outputs
16 digital Inputs
8 digital In-/Outputs
16 digital Inputs
4 analog Inputs
24 digital Outputs
- D-SUB
4 x analog pressure bar
4 x analog pressure -1 – 1 bar
7/8” Power supply
- Voltage zones
2 analog Inputs
2 analog Outputs
16 digital Outputs
- Spring clamp
M12 Power supply
- Voltage zones
EP-regulator-Module
Controller Module
16 digital Inputs
- Spring clamp

10. Overview – AV03/05 with IO-Link
IO-Link Type B
Separate power supply for valves
M12 connection
Valve drivers included
Up to 24 solenoids / 24 valves (3 byte)
Min. 6 valves
Diagnosis
Power supply UA out of tolerance
Extension with D-sub base plates and supply modules (pressure zones)
AV03/AV05
Up to 24 valves / 24 coils
IO-Link
M12x1
Type B
Base plates
Standard modules out of D-sub building kit

11. Overview – AV03/05 with Single Wiring
Standard AV valve
IP20 solution for AV03
AV05 on request
IP65 solution for AV03/05
Extension
Up to 64 valves
AV03-valve
Standard AV valve
AV03 / AV05
AV03
Single wiring IP20
Spring clamp in base plate integrated
Single wiring IP65
Control of 2 valves via M12 connection
Integration into Field bus or Multipole systems

12. Overview – Pressure regulator AV-EP
AV03/AV05
Field bus
Integrated EP pressure regulator
AV03 /AV05
Analog version for Multipole
Field bus controlled version
Single pressure regulator
Pressure zone regulator
Display optionally
Classic / Smart version
Stand alone EV03
AVENTICS
Multipole

13. Overview - Modular Design
Exhaust module
Flat silencer
Collected exhaust
Exchangeable
AV valves
One screw assembly
Internal electrical linking
Modular extension concept
Right end plate
Option: collected pilot air exhaust
AV05-option: pilot air changeable
Left end plate
Initial supply plate
Internal/external pilot pressure
Changeable fitting (Port 1)
Tie rods
AV03: one tie rod
AV05: two tie rods
Supply plate
Internal/external pilot pressure
Up to 32 pressure zones
Base plate
2-station
3-station
Changeable fittings 14

14. AV - Accessories Function modules DIN-rail adapter Plugs and cables
Adaptable to AV-system
One module for both sizes AV03 & AV05
Pressure regulators
Flow couplers
Simple increase of flow
Exhaust module (for 5/3cc)
Throttle module
Tamper-proof cover plate
Shut-off module
DIN-rail adapter
Plugs and cables

15. AV in Safety Related Control Circuits
Documentation
safe position of 5/2 double solenoid valves
utilization of 5/3 valves
failure exception internal electrical connections of D-Sub-base plates
Electric supply plates
For separated voltage zones
Galvanically insulated
Safe voltage shut off via PNOZ
B10-values of valves
Available in Sistema data base
Up to >70 Mio cycles, best in class for soft sealed valves
Control module
For separate control of 2 valves
Via M12 connection
MTTF-values of electrical parts
Base plates
Fieldbus couplers
I/O modules
Pressure regulator valve
Reduced force
Regulated port 2&4, 2, 4
Pressure measuring module
For high diagnosis cover ratio
Pneumatic supply plates
Up to 32 separated pressure zones
Separated pilot air, Channel 1,3,5
Galvanically isolated
logic and actuator voltage
Exhaust module, pn. controlled
Exhaust of port 2&4 in combination with 5/3 CC valve
Separate pilot pressure
Internal / external
Pilot exhaust separated from 5&3
Shut-off module, mech. controlled
Shut-off of working line 2&4
Tamper proof option

16. Online Configuration and Documentation
Configurator
Free-of-charge
Easy step-by-step configuration
Save own configuration
Download of project documentation
Documentation content
2D, 3D data
Pneumatic circuit diagram
Assembly instruction and drawing
Bill of material / Spare part list
Manual
Free-of-charge-download
Factory-delivered Systems
Individual order number
QR-code
Link to configurator data
AV05

17. Strength and Advantages for your Benefit
Modular building system
Large functionality
High flexibility
Electrical Connectivity
Single wire, D-SUB, Field bus
Easy system integration
Small dimensions
Low weight
Energy savings
Space reduction
AVENTICS configurator
Product documentation
Complete documentation
Immediately available

18. The Advanced Valve System
Flexible
Intelligent
Future-orientated