1. GANGES INTERNATIONALE

2. Ganges Internationale Pvt Ltd B36, Lawrence Road Industrial Area,
Head Office
Ganges Internationale Pvt Ltd
B36, Lawrence Road Industrial Area,
Delhi
Phone: ,
Fax:
Cell:
Registered Office
Ganges Internationale Pvt Ltd,
# 163/1, 2-3 floor, K sons complex,
Broadway, Chennai
Tamilnadu
Phone:
Heavy Engineering and Boiler Structures
Manufacturing Plant – Raipur
Ganges Internationale Pvt Ltd,
Vidhansabha Road, Village Saddu,
Raipur –
Chattisgarh
Contact
Telecom Towers
Manufacturing Plant - Pondicherry
Ganges Internationale Pvt Ltd,
Sedarpet Industrial estate, Malaum Road,
Pudducheery ,
Pondicherry
Phone:

3. Introduction
Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in
Awarded as “Best ACF Partner for QUALITY” from BHEL-Trichy in Year 2012.
The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading.
Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousand’s of tons of fabricated structures.
GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk.
GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams’ achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates.
Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia.
Current plant for Heavy engineering was set up in and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977.

4. Ganges Group – Brief company Profile
GANGES ON TIME
Customer focused mind set at every level
40 Years
1600 People
Manufacturing Experience
Working under Ganges group
18 Years
Rs 700 Crores
Steel Industry Experience
Group turnover in Y 2011
60,000MT/Yr
Combined steel manufacturing capacities of the plants
16 States and 3 Countries
Offices in India and overseas

5. Ganges Group Business Activities and Locations
Steel Tube Manufacturing – Pondicherry, India
Telecom Tower Manufacturing – Pondicherry, India
Steel Re-Rolling – Pondicherry, India
Roller Flour Mills – New Delhi, India
Bread Manufacturing – New Delhi, India
Heavy Engineering – Raipur, India

6. Entrepreneurial Spirit
Ganges Company Values
Ethical Conduct
Deliver the Promise
Excellence
Team Work
Entrepreneurial Spirit

7. Ganges Five Finger Strategy for manufacturing excellence
Shop floor with 5S concept
Everything has a place, everything is in place.
Visible performance. Visible improvements
Supreme Quality:
One Mindset - Don’t receive defects. Don’t make defects. Don’t pass defects.
Drive the process to achieve Six Sigma Quality
Health and Safety at the core of manufacturing operation.
Operator Skills:
Prefer multi skilled operators rather than “super specialists”
Special awards for best performers.
Process capability:
Measure process capability - If you can’t measure, you can’t improve.
Data based process improvements - Let data speak for itself and not the opinions.
Eliminate process waste – Kaizen, TPM, SMED etc.
Efficient use of people, material, space and equipment
Innovation and creativity:
5 ideas per employee per month.
Best idea, Best Reward. Consistent motivation thorough public recognition
Learning corners – Mistakes are our best teachers. Learn from it so that it won’t be repeated.

8. Ganges Heavy Engineering Fabrication– Raipur Plant
Total Capacity 15,000 Tons/Annum *
Structural fabrication 5000T/yr
Auto weld Beams and Boxes 5000T/yr
Column Fabrication 5000T/yr
Assembly
15000T/yr
* Expansion planned to 20,000MT per annum by March 2014

9. Organization Chart

10. Fabrication Capacity # Item & Material 1
I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 2
PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 3
Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 4
Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 5
General fabrication

11. Products fabricated so far..
Box Bracing

12. Plus Column & Auto welded Beams

13. General Fabrication : Gantry

14. Duct

15. AW Beam : Maximum Weighted Job

16. Maximum Weighted Jobs Executed
DESCRIPTION
CUSTOMER
QTY
SIZE WEB /FLANGE THK
MAX LENGTH IN MM
WEIGHT PER PIECE IN KG
AW Beam
BHEL 2
800 x / 63
17678
7,175
900x / 50
17432
7,686 4
800x /63
17868
7,182
2500 x / 40
19040
21,909
Plus Lift Post
UB 406x170
12150
4,376
Eco Ducts 1
4000x3500x11500mm
18,472

17. Modern Equipment H beam straightening machine End Face Milling Machine
Welding Rotator
CNC Flame Cutting Machine

18. Modern Equipments 500A MMAW 1250A SAW machine machine Electrode Oven
High Pressure heating torches
Portable Electrode Oven
Flux Baking Oven

19. Manufacturing Facilities#
Description of machine
Capacity & Nos.
Year of make
Units 1
CNC FLAME CUTTING M/C.
5*16M with 6 torches,
Y 2010 01 2
H BEAM STRAIGHTENING & I BEAM TACKING M/C.
Flange Width: MM, Flange Thick : 6-80MM, Web Height : ≥350MM, MAX. Straightening Speed: 7.8M/MIN. 3
FACE MILLING M/C.
Milling Turning Speed: RPM, Milling Head Power: 5.5 KW, Level Moving Distance: 1500 MM, Vertical Moving 4
SAW WELDING M/C.
Distance:1200 MM,
Power-69 KVA 3 Phase 415V 50Hz, 05 5
SMAW WELDING M/C.
3 Phase AC 415V 50 Hz 36 6
SELF ALIGNED WELDING ROTATOR
Max. Loading Wt.:30 T, Applicable Vessels Dia: MM, Wheel Linear Speed: m/h, 02 7
SEMIAUTOMATIC GAS CUTTING M/C. PUG
Power-AC 220V 50 Hz, 8
FLUX BAKING OVEN
INPUT VOLTAGE:380V, MAX. TEMP.:500 °C, CAPACITY:200KG, 9
ELECTRODE OVEN
RAT. Power:5.2 KW, High Temp.:500 °C, Capacity:100 KG, Socking 0~20h, 10
PORTABLE ELECTRODE OVEN
DHT-10KG, 20 11
GRINDING M/C.
MUKITA AG-7, 40 12
AUTOMATIC BROUCH DRILLING M/C.
ROLLI WOLF N9B2- 31MM, 13
PNEUMATIC BLASTING M/C
SURFEX PORT1000,

20. Handling Facilities S.No. MACHINE NAME QTY CAPACITY - /TON 1
Gantry EOT 3
15 TON 2 5
5 TON
HYDRA 4
14 TON
12 TON

21. Quality and Testing Facilities Calibration Status (Y/N)
Sl.
No.
Description
Capacity & Nos.
Make & year of Mfg.
Calibration Status (Y/N)
Approval
Qualification 1
FILLET GAUGES
x5units
GAI/2010 NA 2
MEASURING TAPES
Tajima (5M x 15, 20Mx10,30Mx5) Y
NABL 3
DIGITAL PAINT DFT
METER(ELECO METER)
0-3000Micon x 1 unit
Milhard
microns
Mitutoyo 4
MICROMETER (ANALOG TYPE)
0-25mm x 2 units, 25-50mm x 3 units,50-75mmx2 units 5
VERNIER CALIPER
Digital 0-200mm x 1unit, Analog 0-300mm x 1 unit 6
BEVEL PROTECTOR
0-180 degrees x 2 Units 7
DYE PENETRATION TEST KIT
Cleaner CL96 x 28, PenetratentPT97 x6, Developer DV98x17
Magnaflux

22. Quality and Testing Facilities (Cont..)
Sl.
No.
Description
Capacity & Nos.
Make & year of Mfg.
Calibration Status
Approval
Qualification 8
FILLET GAUGES
x5units
GAI/2010 NA 9
RADIUS GAUGE
x 2 units, 5-25mm x 2 units 10
FILLER GAUGE mm 11
HEAT TREATMENT RECORDER
Delta Plotter x 1 unit 12
MAGNETIC FLAW DETECTOR
Magnaflux P1500 x 1 unit
Magnaflux Y
NABL 13
ULTRASONIC THICKNESS MEASURMENT MACHINE
Modsonic Einstein II TFT Range 10mm to 5mtr
Modsonic

23. List of Machines S.No. MACHINE NAME QTY 1 Grinding M/C (AG-7) 47 2
Arc M/C 37 3
Grinding M/C (AG-4) 32 4
PORTABLE OVEN 30 5
Magnetic Drilling M/C 13 6
MIG WELDING MACHING 10 7
COMPRESSUR - Painting AIR 8
POWER PERMANENT MAGNETIC LIFTER 9
Pug Cutting (CG-1 30C)
SAW HS-1250 11
Angle punching M/C (Hydralic) 12
Broch Cuttng(Drilling) M/C
CNC Number punching m/c 14
COMPRESSUR - Num. Punching m/c 15
Sand Disc Grinder Machine 16
Bench GrInder 17
Bending MACHINE 18
Blasting Vessel 19
CNC PLASMA 20
Compreser -Plasma Cutting m/c 21
FLUX DRYER Oven 22
Grinding M/C (AG-7)-48

24. Contd… S.No. MACHINE NAME QTY 23 GROOVE MACHINE(Bevling m/c) 2 24
HAND DRILL M/C 25
MAIN PANEL 26
Pencil Grander 27
Pipe Cutting m/c 28
Pug cutting multi torch 29
Waving m/c 30
Welding Rotator 31
Airless Spray M/C 1 32
Chanel Cutting M/C 33
CNC Angle Punching M/C( APL 16 A-8) 34
CNC FLAME CUTTING 35
ELECTRODE DRYER AUTOMATIC FAR-INF. WEL 36
End Milling M/C 37
Flange Straighten 38
Hammering Drill M/C 39
Hand Drill M/C 40
Lathe Machine 41
Number punching m/c 42
Piranha Machine 43
Power Control Panel (APFC PANEL) 44
Rolling Machine

25. Manpower Analysis Division Status Graduate Diploma Skilled Un-Skilled
Production 09
211
125
Quality
Control 04 01 00
Planning 03
Human Resource
Accounts 02
Purchase & Stores
Total 25 22
220
126

26. Innovation – Turning Ideas in to Manufacturing
Unique I BEAM & PLUS Beam Rotating Fixture
Advantages:
Total cycle time reduction in Gazette welding by 50%
Reduction in man power by 15%
Synchronized cell concept to complete quality job

27. Orders Summary (Wt. given in MT)
Types of Jobs Executed
Orders Summary (Wt. given in MT)
FINAN. YEAR AW GF
DUCTS
BELLOWS
HAND RAIL
WIND BOX
MANHOLE
TOTAL
239
861
365 -
1,465
1,895
1,996
743
4,634
1,540
2,148
408
284 58 67
4,505 77
240
616
932
3,675
5,082
1,516
524
11,536

28. Jobs with our Esteemed Clients
NAME
Order (Wt in MT)
BEVCON
1,934
BHEL
7,069
CETHAR
495
ENERGO
367
FLSMIDTH 2
ISCON 78
ISGEC
115
RJIL
616
SPCL
860
TOTAL
11,536

29. Order Summary of All Units (Wt in MT)#
Year
Pondy Unit
Raipur Unit-BHEL
Raipur Unit-Other
 S.No.
Customer
Airtel, Ramboll, Quipo, BSNL, Nortel, Infratel,
BHEL
Bevcon, Cethar, IJT, ISCON, Energo
Cumulative 1
1,032 2
11,205 3
16,096 4
27,205 5
27,019 6
18,107 7
13,151
679
787
14,617 8
11,879
3,812
826
16,518 9
1,590
292
136
2,017
Total
127,283
4,783
1,748
133,816

30. Ganges Group –Quality Process
Our Commitments
Continuous Improvement
Assess/ Reassess
Plan and Design
Implement
Evaluate
Committed to manufacture and supply of fabricated structures with one mind set “GANGES ON TIME” and every time
Committed to Right quality which exceeds Customer expectations.
Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication process
Committed to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delight
Committed to follow Kaizen principles to improve productivity in business processes and supply chains
Committed to follow TPM, TQM and JIT for shop floor and manufacturing activities
“GANGES ON TIME”

31. Versatile Team Members
Plant Head- Mr Anil Mishra- 33 Years experience heavy engineering experience since 1980 was planning head at ANG Auto from 2009 to which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009.
Quality Head- Mr Sanjay Saytode- 8 years experience in Heavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilai which manufactured all boiler support structures & equipment.
Welding Trainer- Mr Eti Suresh – 11 years experience as Welder Trainer at ABG ship yard from to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.

32. NDT Personnel NAME NDT LEVEL-II IN CERTIFICATE NO. 1
SANJAY KUMAR SAYTODE
1. MPT
NA/MPT/
2. UT
UT/BH/
3. LPT
LP/BH/ 2
VIKAS KUMAR PANDEY
1. UT
UT/BH/
2. LPT
LP/BH/

33. Certificate for Quality from BHEL
Achievements
Mr. Vinay Goyal, Receiving "Award for Quality" from Mr. A.V. Krishnan-Executive Director, BHEL
Certificate for Quality from BHEL

34. Ganges Internationale Pvt. Ltd, Vidhan Sabha Road, Saddu,
THANK YOU
Ganges Internationale Pvt. Ltd,
Vidhan Sabha Road, Saddu,
Raipur (CG)