1. PRESENTATION OF
BUSMI PROFILES

3. Advantages of profile application
BU-
Group
Company
data
Profiles
Bars
Cost
comp-arison
Appli-
cations
Poten-
tials
BYP
Strategy
Conti-rolling line
Advantages of profile application
© 2005 BY-PROFIL

4. BÖHLER-YBBSTAL PROFIL
We produce special section profiles and shaped bar profiles in cold drawn and hot rolled condition tailor-made to our customer‘s applications.
We are able to offer our products to the closest tolerances and in customized batches.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

5. BÖHLER-YBBSTAL PROFIL
Our products are available in all steel grades, from unalloyed constructional steels up to the highest alloyed steels including nickel-based alloys and titanium.
We can produce special sections and shaped bars in any formable material including tool steels, high speed steels, stainless steels, and special materials.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

6. BÖHLER-YBBSTAL PROFIL % waste of cross- section
Substitution of Bars with Profiles
When does one substitute bars with profiles?
high
When the machining of the bar accounts for a big loss of the cross-section.
Steel grade
Keep in mind...
low
high
With high alloyed steel, it is profitable to use a profile even if there is only a small loss on the cross-section.
% waste of cross- section
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

7. Production out of PROFILE
Example:
Length per piece: 39.4 inches (1 m)
Production out of PROFILE
Production out of BAR
Starting material: special section no. 2944
Starting material: Flat 2“ x 1“
Cross section: 0.85 squ. in
Cross section: 2.00 squ. in.
Weight per ft: 3.0 lb.
Weight per ft: 7.3 lb.
Price per lb: 0.91 $
Price per lb: 0.39 $
Price per ft: 2.73 $
Price per ft: 2.85 $
Freight charges per ft: 0.05 $
Freight charges per ft: 0.12 $
Machining cost per ft: 1.17 $
Machining cost per ft: 3.00 $
Total cost per foot: 3.95 $
Total cost per foot: 5.97 $
SAVINGS PER FOOT: 34 %!!!!
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

8. BÖHLER-YBBSTAL PROFIL PROFILES - SPECIAL SECTIONS
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

9. BÖHLER-YBBSTAL PROFIL
PROFILES – SHAPED BARS
square
round
triangle
halfround
flat
tapered
octagon
hexagon
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

10. Shapes of bars: 10mm 0.39” 6mm 0.2” 2mm 0.08”
Cross section area: mm²
in²
max. 50mm
max ”
max. 120mm
max. 4.72”
© 2007 BY-PROFIL

11. Special section for disposable knive
Steel grade/ BS
Profile
Application area
Application
Shotblasting
machine
K100/~BD3
K107
Turbine plate
Turbine construction
Special section for
threading die and
milling cutter bit
Tool manufacturing/
Machine construction
S600/BM2
S705/~BM35
Milling head
Metal working industry
Press brake tool
Press brake tool
V310/708A47
S600/BM2
S405
Rocker arm section
Car industry
Racing car motor
Special section for disposable knive
K329/
(chipper steel)
Woodworking
Wood chipping
EN700/
AMS 5643
Guideway section
Aviation
Landing flap
Section for ball
thread nut
Power steering
system
Car manufacturing
E320/1.7321
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

12. Steel grade/ BS Profile Application area Application
T200/HR251
Hexagon
Energy industry
Bolt and nut
K329/
(chipper steel)
Reversible knife
Woodworking industry
Wood chipping
Historical
building
Section for window
Steel construction
Q038/1.0038
Bottom part of turbine
plates, which is fixed
on the turbine shaft
T651/420S37
T550/762
T552/~S151
Turbine construction
Rhombus-section
Ship building
industry
Hull of mine
searching ship
Bracing rib
P501/1.3964
Fastener rail to
fix container
Aviation industry
Cargo plane
N352/5S80
Woodworking
industry
K329
W302/BH13
Knife holder
Wood chipping
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

13. BÖHLER-YBBSTAL PROFIL
These are our strong points . . .
Production of profiles which are “made to measure“ to reduce machining costs.
Steel grades from unalloyed constructional steels to the highest alloyed steels
including nickel-base alloys and titanium.
Quotation of customized batches (>500 kg).
Tolerances according to DIN resp. ASTM. We can achieve closer tolerances according to special requirements from the customer.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

14. BÖHLER-YBBSTAL PROFIL
These are our strong points . . .
Melting process: conventional, ESR, PM and VIM/VAR.
Low tooling costs for new profiles.
We have the possibility of strain hardening by cold drawing:
smaller tolerances
brighter surface
achievement of specific mechanical properties
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

15. BÖHLER-YBBSTAL PROFIL
These are our strong points . . .
In applications where high alloyed steels and/or complex shapes are in demand:
Heat treatment know-how of the whole steel range.
Additional service: sawing (shortlengths), milling, drilling.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

16. BÖHLER-YBBSTAL PROFIL
These are our limits . . .
Limit of billet weight because of manual handling (max. weight of the bar: 100 kg).
Dimension area:
      - max. cross section: 157 inches²
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

17. BÖHLER-YBBSTAL PROFIL1
BÖHLER-YBBSTAL PROFIL
BARS
Unused material costs money
Machining costs money
Solution
PROFILES
Pay for what you use
Eliminate costs
Free up equipment for other jobs
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy

18. BÖHLER-YBBSTAL PROFIL
Advantages of BYP profiles to square and milling
better mechanical properties
more stress-relieved
better straightness
better tolerances over the bar
Advantages of BYP profiles to extrusion
better mechanical properties
more stress relieved
no short grains, liquations remain in the center
cost advantage because of saving material and machining
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

19. BÖHLER-YBBSTAL PROFIL
BYP Strategy Going Forward...
Medium and High Alloyed Steel Grades
Optimization of Costs
Specialities, Nickel – Based Alloys and Titanium
Development
Growth
Conti - Rolling Line
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

20. BÖHLER-YBBSTAL PROFIL
Production Processes
Conti – Rolling Line
Hot Rolling Line
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

21. BÖHLER-YBBSTAL PROFIL
CONTI - ROLLING LINE
The continuous rolling line is at the heart of our shaping process for special sections.
This facility allows BÖHLER to shape round wire in all grades to the smallest dimensions and tighest tolerances.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

22. BÖHLER-YBBSTAL PROFIL
CONTI - ROLLING LINE
The material passes through several cold work rolling/forming steps and a precise furnace.
Following shaping, the sections are formed into rod or bundles according to the customer‘s specifications.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

23. CONTI - ROLLING LINE Technical data
Raw material: Rolled wire, to inch (4 to 15 mm) in diameter
Section width: Special sections:
0.315 to inch (8 to 30 mm) maximum depending on the section Flat: to inch (8 to 25 mm) maximum
Section thickness: to max inch (1 to max. 10 mm)
for special sections
0.039 to max inch (1 to max. 5 mm)
for flat sections
Cross-section: min to max square inch
(mind. 10 bis max. 100 mm²)
Tolerances: Width: +/ inch (0.050 mm) Thickness: +/ inch (0.025 mm)
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

24. BÖHLER-YBBSTAL PROFIL
HOT ROLLING LINE
Know-how and competence are required when hot rolled special sections are produced.
With the ability to achieve larger dimension profiles, our hot rolling mill rounds out our ability to satisfy our customers.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

25. HOT ROLLING LINE Technical data Delivery Standard: Surface Finish:
Rolled, normalized, soft annealed, hardened/tempered or quenched, depending on the steel grade chosen
Surface Finish:
Hot rolled, cold drawn, shotblasted, pickled
Supply Length:
Depending on cross section, standard length approx. 10 to 20 feet, fixed length up to 20 feet on request
Tolerances:
Closest tolerances according to national and international standards or special requirements
Minimum Order:
Quantities from 1,100 lbs, depending on required steel grade and special section
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

26. BÖHLER-YBBSTAL PROFIL
CONTI – ROLLING LINE/ HOT ROLLING LINE
Depending on the degree of finishing required, facilities are available for:
straightening
the removal of burr
edge grinding
partial heat treatment
labeling
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

27. Material / surface finish
Raw material
Round wire in bundles
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

28. Material / surface finish
Roller store
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

29. Material / surface finish
Finished sections
Rolled and wound into coils
with an outer Ø of inch (2000 mm)
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

30. Quality assurance from specimen preparation
(acc. to BS EN ISO 9001:2000)
from specimen preparation
to microstructure examination
to optical measurement
to microhardness testing
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

31. AVIATION

32. turbine blade sections
INCONEL Alloy
guideway section
for the landing flaps
BÖHLER N700 ESR,
1.4548, AISI 630
fastener rail in cargo planes
for the fixation of containers
BÖHLER N352 ESR, , AISI 431
ring components in aircraft turbines
BÖHLER L718/L625 VMR, INCONEL 718/625
sealing section for the
cargo compartment hatch
17-4 PH, BÖHLER N700 ESR
© 2007 BY-PROFIL

33. fixation of containers steel grade: Böhler N352 ESR 1.4044 (AISI 431)
fastener rail in
cargo planes
fixation of containers
steel grade:
Böhler N352 ESR
(AISI 431)
Heat treatment: hardened and tempered
Surface finish: sandblasted and pickled
Length: fixed length
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

34. fixation of containers steel grade: Böhler L531 3.7164
fastener rail in
cargo planes
fixation of containers
steel grade:
Böhler L531
3.7164
Heat treatment: hardened and tempered
Surface finish: sandblasted and pickled
Length: fixed length
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled – 8151BF

35. special profile hot rolled
door seal
airlocks
steel grade:
Böhler N700 ESR
(AISI 630)
Heat treatment: precipitation hardened
Surface finish: sandblasted and pickled
Length: fixed length
End of bars: separated, deburred
Surface finish class: B acc. to EN 221
special profile hot rolled

36. vibration absorber in
propeller airplanes
bend
folk
wedge
absorber

37. special profile hot rolled – bend 1
vibration absorber in
propeller airplanes
steel grade:
Böhler P802SA
(Invar 36)
Product: special section, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: random lenghts
End of bars: separated
Surface finish class: B acc. to EN 10221
special profile hot rolled – bend 1

38. special profile hot rolled – bend 2
vibration absorber in
propeller airplanes
steel grade:
Böhler
Böhler P802SA
(Invar 36)
Product: special section, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: random lenghts
End of bars: separated
Surface finish class: B acc. to EN 10221
special profile hot rolled – bend 2

39. special profile hot rolled - folk
vibration absorber in
propeller airplanes
steel grade:
Böhler
Böhler P802SA
(Invar 36)
Product: special section, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: random lenghts
End of bars: separated
Surface finish class: B acc. to EN 10221
special profile hot rolled - folk

40. special profile hot rolled - wedge
vibration absorber in
propeller airplanes
steel grade:
Böhler
Böhler P802SA
(Invar 36)
Product: special section, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: random lenghts
End of bars: separated
Surface finish class: B acc. to EN 10221
special profile hot rolled - wedge

41. special profile hot rolled - 3712
guideway section
guide for landing-
flaps
steel grade:
Böhler N700 ESR
(AISI 630)
Product: special profile, hot rolled
Heat treatment: precipitation hardened
Surface finish: sandblasted and pickled
Length: fixed length
End of bars: sawn
Surface finish class: B acc. to EN 10221
special profile hot rolled

42. Energy
POWER GENERATION

43. gas turbine blades INCONEL Alloy 718, 2.4668
steam turbine blades
BÖHLER T550, , BS762
BÖHLER ET552, , AMS 5719
BÖHLER T651, , AISI 420
BÖHLER T200, , AISI 660
tension bolts
BÖHLER P550,
BÖHLER P572,
gas turbine blades INCONEL Alloy 718,
rotor wedge
BÖHLER A500
1.4301, AISI 304
© 2007 BY-PROFIL

44. compressor of gas engines steel grade: Böhler T651 1.4021 (AISI 420)
rhombus section
turbine bucket for the
compressor of gas engines
steel grade:
Böhler T651
(AISI 420)
Böhler T552 ESR
1.4939
Böhler T550
1.4980
Product: special profile, hot rolled
Heat treatment: hardened and tempered
Surface finish: sandblasted and pickled
Length: random length
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

45. winding end of the rotor in electrical machines steel grade:
rotor wedge profile
winding end of the rotor in
electrical machines
steel grade:
Böhler A500
(AISI 304)
Product: special profile, cold drawn
Heat treatment: quenched
Surface finish: descaled, pickled
Length: fixed length
End of bars: separated, deburred
Surface finish class: D acc. To EN 10221
Production acc. to GE spec. B50A886 Rev. B
special profile cold drawn

46. WOODWORKING/BLADE/KNIFE

47. Granulator knives, Recycling industry Milling head knives BÖHLER K110,
1.2379, AISI D2
Milling head
knives
BÖHLER K105,
1.2601, ~AISI D2
BÖHLER S705pm,
~ AISI M35, ~ AISI M41
© 2007 BY-PROFIL

48. Ring slicer particle board K329, chipper, AISI A8 mod.
© 2007 BY-PROFIL

49. Saw mill
knife
K329,
chipper, AISI A8 mod.
© 2007 BY-PROFIL

50. Pulp mill
knife
K329,
chipper, AISI A8 mod.
© 2007 BY-PROFIL

51. special profile hot rolled - 4185
L-shape
wood chipping
steel grade:
Böhler K105
(AISI ~D2)
Product: special profile, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: fixed lengths
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

52. special profile hot rolled - 4254
L-shape
wood chipping
steel grade:
Böhler K105
(AISI ~D2)
Product: special profile, hot rolled
Heat treatment: annealed
Surface finish: sandblasted
Length: fixed lengths
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

53. special profile hot rolled - 4454
steel grade:
Böhler K329SB
Chipper
Product: special profile, hot rolled
Heat treatment: hardened and tempered
Surface finish: sandblasted
Length: fixed lengths
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

54. special profile hot rolled - 4414
steel grade:
Böhler K329SB
Chipper
Product: special profile, hot rolled
Heat treatment: hardened and tempered
Surface finish: sandblasted
Length: fixed lengths
End of bars: separated, deburred
Surface finish class: B acc. to EN 10221
special profile hot rolled

55. bars for knee joints
Titanium Ti6AlV
© 2007 BY-PROFIL

56. special sections for vanes in vane pumps BÖHLER S601, ~AISI M2
© 2007 BY-PROFIL

57. turbine blade for sandblasting machines BÖHLER K107, 1.2436, ~AISI D6
© 2007 BY-PROFIL

58. flat with groove for chain guide ways in the mining industry
BÖHLER K700, , Manganese
© 2007 BY-PROFIL

59. rocker arm section for racing car motors BÖHLER S405, 1.2369, AISI M50
© 2007 BY-PROFIL

60. BÖHLER-UDDEHOLM GROUP
Turnover 2004: $2.324 billion
Employees: 12,042
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

61. DIVISIONS OF THE BU-GROUP
Precision Strip
Welding Consumables
Special Forgings
Production-companies
Production-companies
Production-companies
High Performance
Metals
Villares Metals S.A.
BUSMI USA
Böhler
Edelstahl Gmbh.
Böhler
Bleche GmbH.
Böhler-Ybbstal Profil GmbH.
Uddeholm
Tooling AB
Uddeholm Fine
Machined AB
100 sales companies in
47 countries on all 5 continents.
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

62. DIVISIONS OF THE BU-GROUP
Precision Strip
Welding Consumables
Special Forgings
Production-companies
Production-companies
Production-companies
High Performance
Metals
Villares Metals S.A.
BUSMI USA
Böhler
Edelstahl Gmbh.
Böhler-Ybbstal Profil GmbH.
Böhler
Bleche GmbH.
Uddeholm
Tooling AB
Uddeholm Fine
Machined AB
BYP offers a wide variety of materials made to your specifications
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

63. BÖHLER-YBBSTAL PROFIL
Böhlerwerk
Linz
Wien
Waidhofen
a. d. Ybbs
Amstetten
turnover 2004: $16.74 Mil.
export share: 82 %
annual output 2004: 2,635 tons
employees: 120
BU Group
BYP
Profiles
Profiles vs
Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

64. 2004 $16.74 Mil BU Group BYP Profiles Profiles vs Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

65. 1-6 2005 $10.01 Mil BU Group BYP Profiles Profiles vs Bars
Special Sections
And
Shaped Bars
Conti - Rolling Line
FAB Analysis
Applications
BYP Strategy
© 2005 BY-PROFIL

66. The End