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Key Plumbing Principles
Science Definitions
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Measurement In UK what are the two principle units of measurement? Imperial Metric Most older plumbers still use the imperial system Since the 1970’s metric has been used for many plumbing materials/fittings. These are: Kilogramme for weight Litre for liquids Metre for length The standard international measurement system, commonly known as SI units SI stands for ‘Système Internationale d’Unités’
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Science, Definitions Attribute SI Unit Abbreviation Mass Kilogram Kg
Length metre m Time Second s Angle Radian Rad Area Metres Sq M2 Volume Metres Cu M3 Capacity Litre L Speed Metres per second m/s Acceleration Metres per sec/per sec m/s2 Force newton's n
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Mass (m) What is Mass? In its simplest terms, mass is the amount of matter in an object and is measured in: grams (or for larger weights, kilograms). Mass does not change with a body's position, movement or alteration of its shape unless material is added or removed. The unit of mass in the SI system is the kilogram
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Weight (w) In Science, what is weight?
The weight of a body is the gravitational force acting on it and hence it should be measured in Newton's (abbreviation N) This force depends on the local acceleration due to gravity. So without Gravity what would you weigh ? But do you still have the same Mass?
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Gravity (called Force)
Force exerted by each and every object Expressed as Newton's What is the difference between Mass and weight ? On Moon little gravity ? Gravitational pull on moon is 1.633m/s What is the gravitational pull on earth? 9.81m/s
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Density What is density
Practical terms Density is measurement of Mass (g/Kg) compared to its volume (cm3/M3) Density of Solids Same size and shape object can have different Mass. Known as Density Density=Mass divided by Volume All Density of objects are worked out Water is classed as 1.0
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Density of Liquids What is the density of water Water 1.0
Molecules within a volume (more molecules more Dense) Water has less Mass when heated as Molecules move further apart What temperature is water at it’s Max density ? 4oC
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Density of Gases What is the density of gases compared to?
Comparisons are usually made to the density of air. What is the density of air? Air 1.0 Above or below will rise or sink, e.g. Butane density 2.0, does it rise or sink ? What is the density of Propane? 1.5
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Relative Density or ( Specific Gravity)
Measure Density of a Substance by comparing it to an equal amount of water Eg. 1m3 of water has a Mass of 1,000kg 1m3 of copper has a Mass of 8,900kg It is 8.9 times heavier , so its Relative Density = 8.9 Relative Density of Air is 1.0, so comparisons can be made for Gases
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Relative Density Cont’d
Any solid/liquid substance with a relative density less than 1 compared to water will do what? Will float on water. Any gaseous substance with a relative density less than 1 compared to air will do what? They will Rise
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Questions Density is a measurement of what?
At what temperature does water achieve its maximum density? If 1m3 of lead has a mass of 11,300kg what is it’s relative density? What would be the weight of a 2kg block of lead if gravity is measured at 9.81m/s? If a cistern holds 115trs of water (115kg) what is the gravitational force acting downwards on the base of the cistern?
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Answers Mass / Volume 40 C 11.3 19.62 Newtons Newtons
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Lesson Complete
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Plumbing Science Pressure Properties of water
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Pressure Defined as force per unit area and is measured in? N/M2
a unit is also known as? Pascals (Pa) Plumbers also use other terms such as? Bar or Ibs per square inch. These are expressed as 1 bar = 100,000N/m2 Approx 1 Ibf/in2 = 6894 N/m2 1metre head of water = 0.1 Bar 10 metre head of water = 1.0 Bar
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Pressure Pressure in solids is in a downward direction only
Pressure in liquids is in a downward and sideward direction It is important for a plumber to Know these facts when Choosing materials for system components such as cisterns Or cylinders and even type of pipework.
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Pressure Two basic means of obtaining pressure Fit pump
Use weight of water Higher the column of water the greater the intensity of pressure Formula for calculating intensity of pressure is? Head X 9.81 Result is Newtons After the last result do the example on page 33 6 x 9.81 = 58.86kpa 2 (50-3)x9.81 =461.07kpa or kn/m2
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Pressure What would you have to do to obtain a greater pressure in the water supply that is fed from a cistern? So higher cold water cistern = greater pressure Gravitational force (Atmosheric pressure)=Force applied per unit area, Newton's per meter squared (N/M2) The Force produced by 1kg mass =9.81N See next example After 3 give the formula for force Page 31 bpec module Force (acting on base of cistern) = mass x acceleration = 1000kg x 9.81m/s2 = 9810n 0r 9.81kn
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Pressure Task Eg, a container. 1m x 1m x 1m =1m3 It will weigh 1,000kg
It would exert a pressure of 1,000kg x 9.81N = 9,810 N Divide by 1,000 to get Kilo Newton's = 9.81 KN/M2 If lifted by 3 meters then the pressure is increased 3 times to 3 x 9.81 = 29.43KN/M2 Bpec book page 31 do the first example
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Total Pressure = Intensity of Pressure x Area acted upon
Is the actual pressure acting on a given point. Formula Total Pressure = Intensity of Pressure x Area acted upon (kN) (kN/m2) (M2)
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Total Pressure TOTAL PRESSURE The intensity of pressure at Tap ‘A’
C TOTAL PRESSURE The intensity of pressure at Tap ‘A’ The intensity of pressure at Tap ‘B’ The total pressure tending to push the manhole lid ‘C’ off the hot store cylinder
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Total Pressure CALCULATE THE FOLLOWING
Intensity of Pressure at Tap A 2. Intensity of Pressure at Tap B 3. Area of Circular Manhole lid = Head x 9.81 kN/m2 = 2.4 x 9.81 = kN/m2 = Head x 9.81 kN/m2 = 4.8 x 9.81 = 47 kN/m2 = r2 Where = 0.15 X 0.15 = X = X = Or dec places 300mm dia = 150mm Radius = 0.15m Radius Therefore: Intensity of Pressure Total Pressure = Head x 9.81 kN/m2 = 3 x 9.81 = kN/m2 = Intensity of Pressure (kN/m2) x Area (m2) = x (3.142 x (0.15 x 0.15)) = 2.08 kN
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Atmospheric Pressure Weight of the air creates pressure on earth
Top of the mountain has less pressure than down in a valley below sea level (Mountain climbers use breathing apparatus) Pressure at sea level is Pascal Or 100 kPa 1bar = 100kPa 1 m = 0.1bar
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Pressure Cont’d Pressure is a measure of a concentration of force.
Where can we see a concentration of pressure of water flowing through a pipe? Hose pipe, seating of a float valve You can lower pressure by spreading the applied force over a wider area. Example? Rescue teams, Fragile roofs, thin ice
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Properties of water
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Properties of water Water is a chemical compound of 2 gases, what are they? Hydrogen 2parts , oxygen 1 part Formed when hydrogen gas is burned Water has solvent powers It can dissolve numerous gasses and solids Purest form is what? Rainwater collected in the countryside Does not affect its potability (suitability for drinking) Rainwater collected in the countryside contains dissolved gasses such As nitrogen ,oxygen, and carbon dioxide these do not affect its Potability Ask what would be added to the rainwater if collected in towns Soot and other pollutants
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Soft & Hard Water Soft Water ; absorbs carbon dioxide (how do you know its soft) ph value lower than 7.0, better lather, brass fittings corrode Hard Water; absorbs calcium carbonates or sulphates (how do you know its hard) Ph value higher than 7.0, difficult to lather, lime scale deposits
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Water Hardness water hardness can be described in two ways, what are they called? PERMANENT HARD Absorbs calcium sulphates Difficult to lather TEMPORY HARD Absorbs calcium Bi-carbonates Lime scale deposits Permanenet hardnes occcurs as a result of natural solvency of pure water which enables it to dissolve the sulphates of limestone Temporary hardness is responsible for the hard scale which accumulates on the inside of boilers and circulating pipes.
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PH value and Corrosion Ph values ?
Logarithmic scale / measures acidity or alkalinity of substances Pure water, ph value = 7.0 Acidic, ph value falls Alkaline, ph value rises Water changes , dependant on what ground it falls on Ph refers to the level of acidity or alkalinity of a substance As a plumber you need to be aware of the affects of acidity and alkalinity that they can have on materials Appliances and components Acid and alkaline can be damaging to materials? why by causing corrosion See the table in the book for
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Corrosion What are the main causes of corrosion? Air and water Acids
Electrolytic action Atmospheric corrosion (Oxygen and water vapour) combined to form moist air, attack ferrous metals (metals which contain iron) to form the common oxide known as rust. Various other chemiclas (c02 sulpher dioxide, sulpher trioxide present in our atmosphere also increase the corrosive effect air can have on particular metals especially iron steel and zinc. They are more abumndent in industrial areas Coastal areas suffer increased atmospheric corrosion due to sodium chloride(salt) in the atmopsphere Copper and lead have a significant protection against atmosp corrosion in the form of protecticve barriers (usually sulpahtes) which form on these materials. They are more commonly known as patinas
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CHEMICAL PROPERTIES OF WATER
Rain H2O (Water) absorbs CO2 (Carbon dioxide Gas) and becomes H2CO3 (Carbonic Acid) which falls upon Peaty Moorland Sandstone Limestone (CaCo3) (Soft) Calcium Bicarbonate (Temporary Hard) CO2 added to by decaying vegetation Retained CO2 used up to dissolve limestone ACID ALKALINE
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Corrosion Corrosion by Water
Ferrous metals such as iron and steel are vulnerable to the effects of corrosion by water. Where would you see this? Central heating systems What could happen in a soft water area with lead pipes? In central heating systems it is seen as black ferrous oxide and red rust build up in radiators This in turn produces hydrogen gas in the radiators and needs to be ‘bled’ Answer water could become contaminated because the soft water can dissolve the lead ‘PLUMBOSOLVENT’
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Corrosion Underground conditions
Some types of soils can affect pipework underground what are they? Heavy clay Ash, cinders What should you do to prevent corrosion? Protect them
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Electrolytic Action and Corrosion
Electrolytic action is the flow of electrically charged ions from an anode to a cathode through an electrolyte (usually water) as shown
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Electrolytic Action and Corrosion
Electrolytic corrosion takes place when? The process of electrolysis leads to the destruction of the anode. What affects the length of time for the anode to be destroyed? Heat of water Acidity of water Position of the metals that make up the anode and cathode in the electromotive series See table on next page Other examples lead sheet fixed with zinc nails or screws
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Electromotive Series Cathodic Copper Tin Lead Nickel Cadmium Iron
Anodic Copper Tin Lead Nickel Cadmium Iron Chromium Zinc Aluminium Magnesium What will the Elements higher in the list do to those lower down? Will destroy those lower down through the process of electrolytic action
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Lesson Complete
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Temperature and Specific heat capacity
Plumbing Science Temperature and Specific heat capacity
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TEMPERATURE
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Temperature is the degrees of “HOTNESS” or “COLDNESS” of a body.
DEFINITION Temperature is the degrees of “HOTNESS” or “COLDNESS” of a body. If a temperature measuring instrument reads 100°C, this gives no indication of the quantity of heat present only its level of HOTNESS. It is obvious that 10 litres of water at 100°C would contain more heat than 1 litre of water at 100°C. SCALES Fahrenheit Not widely used now Celsius Sometimes called centigrade, usually written as “C” Kelvin 0 Kelvin being Absolute Zero A temperature not yet recorded. At 0K a gas would be reduced to nothing.
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TEMPERATURE 32 100 212 TEMPERATURE SCALES
The scales are identified as follows at Atmospheric Pressure (1013mb) 32 100 212 0K = -273°C known as absolute zero 273K = 0°C the ice point of water (change of state) 373K = 100°C the steam (gas) point (change of state)
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TEMPERATURE Conversion Formula
Both scales are still widely used and conversion from one to the other is sometimes necessary. To convert: Centigrade to Fahrenheit = °C x 9/ Fahrenheit to Centigrade = (°F - 32) x 5/9 An “approximate” method of conversion: Centigrade to Fahrenheit = °C x Fahrenheit to Centigrade = °F - 30 2
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TEMPERATURE °F °C Freezing point of water 32 Boiling point of water
There is sometimes a need to convert from one temperature scale to another. By using your conversion formulas, complete the following table. °F °C Freezing point of water 32 Boiling point of water 100 Hot water storage temperature 60 Typical room temperature 70 Typical showering temperature 40 Melting point of lead 327 212 140 21 104 620
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Temperature can be measured using a number of devices. Name TWO. 1) 2)
THERMOMETER THERMOSTAT Name TWO devices which might be used to control the temperature of water in a central heating system. 1) 2) CYLINDER THERMOSTAT BOILER THERMOSTAT
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SPECIFIC HEAT CAPACITY (SHC)
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SPECIFIC HEAT CAPACITY
Definition Is a form of energy and so may be converted into other forms of energy. Heat is measured in units of energy. SI unit = JOULES.
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SPECIFIC HEAT CAPACITY
If we take equal quantities of water and oil and warm them in separate containers but by the same flame, we may find that the oil temperature may rise by 15°C in 5 minutes, but the water may only rise by 8°C in the same period of time. Since the supply of heat is the same in both cases, it is clear that oil has a lower heat capacity than water. When comparing the heat capacities of different substances, we talk of the Specific Heat Capacities. Definition The specific heat capacity of a substance is the amount of heat energy required to change the temperature of a 1 kg mass of a substance by 1°C and the unit of specific heat capacity is the Joule per kilogramme degree C. = J/kg°C
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SPECIFIC HEAT CAPACITIES IN KJ/KG °C
SPECIFIC HEAT CAPACITY SPECIFIC HEAT CAPACITIES IN KJ/KG °C SUBSTANCE KJ/KG °C Water 0.125 0.234 0.380 0.385 0.397 0.460 0.502 0.544 0.887 1.046 2.100 2.400 4.186 Methylated Spirit Ice Air Aluminium Cast Iron Mild Steel Iron Zinc Copper Brass Tin Lead Mercury
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SPECIFIC HEAT CAPACITY
The formula generally used for calculating Specific Heat Capacity is as follows: Quantity of heat (kJ) = Mass (kg) x Specific Heat (kJ/kg) x Temperature Change ºC
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SPECIFIC HEAT CAPACITY
Examples: Calculate the quantity of heat required to raise 80 litres of water from 10°C to 55°C. Answer Quantity of heat = = 18kg of cast iron is heated through 75°C. How many joules of heat energy are absorbed by the cast iron. Mass x Specific Heat x Temperature Change 80 x x 45 15069 kJ Mass x Specific Heat x Temperature Change 18 x x 75 747.9 kJ
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SPECIFIC HEAT CAPACITY
Examples continued: 25 litres of water cool from 62°C to 15°C. What quantity of heat is given off. Answer Quantity of heat = = Mass x Specific Heat x Temperature Change 25 x x 47 4918 kJ A 117 litre hot water storage cylinder is heated from 10°C to 60°C and uses KJ of heat energy to heat it. Calculate the specific heat capacity of the water. Answer Specific Heat capacity = Total / Mass / Temperature Change = 24570 / 117 / ( 60 – 10 ) = 4.2
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SPICIFIC HEAT CAPACITY
Water exists in nature as a liquid, a solid (ice) and as a gas (steam). Each of these states can be changed from one to the other, simply by raising or lowering the temperature. Pure fresh water boils at – 100ºC at atmospheric pressure AP = = 101.3 kN/m2 Approx 1 bar Water freezes at and becomes ice with an immediate expansion of 0ºC 1/10th its volume
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SPICIFIC HEAT CAPACITY
Temperature Steam (gas) expansion about 1600 times Density kg/m3 100 BP 956.32 82 968.96 Water (liquid) expansion from 4ºC to 100ºC Expansion about 1/24th 60 982.16 15 997.92 4 Maximum density FP 998.4 Ice (solid) expansion about 1/10th THE THREE PHYSICAL STATES OF WATER
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SPECIFIC HEAT CAPACITY
SPECIFIC LATENT HEAT If a block of ice is placed in a vessel with a thermometer and heat is applied, the temperature remains steady at 0°C (273°K) until the whole of the ice has been melted and then the temperature begins to rise. The heat given to the ice has not caused any rise in temperature, but a change of state from solid to liquid and is called the “Specific Latent Heat of Fusion”.
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SPECIFIC HEAT CAPACITY
SPECIFIC LATENT HEAT There is no rise in temperature as the water turns into steam. All the heat energy is required to cause the change of state. This is the LATENT HEAT of VAPORISATION. ( Boiling ) 100°C The heat source is raising the temperature of the water formed by the molten ice. This is SENSIBLE HEAT There is no rise in temperature as the ice melts. All heat energy is required to cause the change of state. This is the LATENT HEAT of FUSION. ( Melting ) 0°C The heat source is raising the temperature of the ice. This is SENSIBLE HEAT TIME
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Thermal Expansion Conduction, Convection, Radiation
Plumbing Science Thermal Expansion Conduction, Convection, Radiation
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Thermal Expansion Most materials expand when heated
Why do they expand? Because they are made up of molecules which move about more vigorously when heated. What do the molecules do when they do this? They move further apart and consequently take up more room or as we say ‘expand’
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Thermal Expansion What do you think happens when a material cools down? Yes they do the reverse of when they expand. The material gets smaller and contracts How do we measure this By using the formula length x temperature rise x coefficient
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Coefficient Table Material Coefficient 0C Plastic 0.00018 Zinc
lead Aluminium Tin Copper Cast Iron Mild Steel
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Example Find the amount a 6m long plastic discharge stack will expand due to a temperature rise of 190C. Length x temp rise x coefficient =6 x 19 x = m or 20.52mm
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Thermal Expansion What does this prove to us?
That we need to take into account the amount that materials expand and contract. When do we need to take this into account? When designing or installing systems What could be the result of not allowing for this? A breakdown of the systems or materials.
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Heat Transfer
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Heat Transfer How many methods of heat transfer are used in plumbing?
Three What are they called? Conduction Convection Radiation
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Conduction What is Conduction?
It is the transfer of energy through a material What causes conduction to occur? It is the result of increased vibration of molecules as the material is heated. Which materials are good conductors of heat? Metals. Wood is a poor conductor of heat
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Conduction Do gas and liquids conduct heat? Yes but poorly
Which material that plumbers use has a high conductivity compared to steel? Copper Other materials that are poor conductors : Wood Ceramic Plastics What are these materials better known as? Thermal insulators
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Convection What is convection?
Is the transfer of heat by means of the movement of a locally heated fluid substance (usually air or water). What causes convection? When heat is applied it causes expansion and which in turn causes lowering of the density. What happens to the fluid now? It will rise as in the following example
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Convection An example of gravity circulation using the effects of convection Where else would convection be used? Radiators Gas fires Convector Heaters As water is heated it rises As water cools it then drops to low level
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Radiation What is Radiation?
It is the transfer of heat from a hot body to a cooler one without the presence of a material (other than air) From what would we feel heat radiation? The sun Gas fire radiant’s Radiators Dull matt surfaces absorb heat more efficiently than shiny polished surfaces
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Radiation What would have a dull matt surface? Solar panel
Where could these be used? As in the photo on a house. NOTE!!!!!!! Heat can be transferred through a Vacuum by…… Radiation
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LESSON COMPLETE
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Capillary Action, Siphonage and Water Flow
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Capillary Action What is capillary action?
It is the process by which a liquid is drawn or hauled through a small gap between the surfaces of two materials. It is important for plumbers to know about this phenomenon as capillary action can affect the way that water enters buildings.
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Forces of Attraction What is the force that is making the water cling to the glass below? Cohesion (water molecules sticking together) as result of surface tension. What force is acting on the image below Adhesion what is the meaning of it? is the force of attraction between water molecules and the side of the vessel the water is contained in. This leads to slightly curved skin called what: The meniscus Which measuring tool that you use would have a meniscus
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Capillary Attraction Of the five tubes in the drawing which one would draw up water the furthest? Number 5 Why? Because it has the smallest gap between the surfaces.
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Practical examples What could happen at drip on a roof
How do you prevent it happening
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Practical examples What could happen if a cloth gets in a trap
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Siphonage Principles of siphonage What is the key to siphonage?
Atmospheric pressure Why do we need to know about siphonage? Because as plumbers we can use it on a daily basis
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How does Siphonage work
Atmospheric Pressure When atmospheric pressure is able to force water through a channel (such as a hose), often seemingly against the pull of gravity In the illustration the air pressure in the channel must be reduced to below that of atmospheric pressure Positive Negative
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Practical uses On which type of appliances would siphonic action be used in plumbing? Siphonic W.C’s., such as single trap and double trap pans. Cistern siphons Auto cisterns
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Water flow What would affect the flow of water in pipes?
Length of pipe and internal diameter Pressure by head of water Reduction in bore of pipe Restrictions due to fittings Flow of water in pipework systems associated with industrial and commercial buildings may be delivered by head of water
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Water flow but in reality most, if not all, are accelerated by the installation of pumps. WHY? due mainly to building design and quantities of water required. Pumps for CW, HW and Heating etc have what is called a ‘Duty’. What is the ‘Duty’ The amount of water delivered in litres per second to overcome the resistance (metres head) kPA of the system.
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Water flow Frictional resistance is the loss of energy by pipe and fittings and must be allowed for. How is frictional resistance allowed for in pipework By calculating the loss of pressure head due to fittings etc Is normally calculated in terms of “equivalent length of pipe” See next slide
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Water Flow Copper Elbow Tee 15 0.5 0.6 22 0.8 1.0 28 1.5 LCS 1.2 20
1.4 25 0.7 1.8
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Calorific Values of fuels
Calorific values are calculated in MJ/M3 Natural gas = 39 Propane = 94 Butane = 118 Kerosine = 47 Manufactured gas = 34
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Lesson Complete
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