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Calculate Cost of Goods Sold and Ending Overhead Balance

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1 Calculate Cost of Goods Sold and Ending Overhead Balance
Principles of Cost Analysis and Management © Dale R. Geiger 2011

2 Terminal Learning Objective
Task: Calculate Cost of Goods Sold and Ending Overhead Balance Condition: You are a cost advisor technician with access to all regulations/course handouts, and awareness of Operational Environment (OE)/Contemporary Operational Environment (COE) variables and actors. Standard: With at least 80% accuracy Calculate cost of job given predetermined overhead rate Calculate predetermined overhead rate Calculate over-/ under-applied overhead Explain causes of over-/under-applied overhead Prove ending balances in inventory accounts Introduction Task: Calculate Cost of Sales, Gross Profit and Operating Income Condition: You are a cost advisor technician with access to all regulations/course handouts, and awareness of Operational Environment (OE)/Contemporary Operational Environment (COE) variables and actors. Standard: With at least 80% accuracy Calculate cost of job given predetermined overhead rate Calculate predetermined overhead rate Calculate over-/ under-applied overhead Explain causes of over-/under-applied overhead Prove ending balances in inventory accounts © Dale R. Geiger 2011

3 If Unit Cost is misstated, how might that affect these decisions?
On which products and services should we expend our limited resources? Do user fees cover Unit Cost? Are we competitive in providing this service? Should we increase user fees? Introduction If Unit Cost is misstated, how might that affect these decisions? Are we competitive in providing this service? If we don’t have an accurate unit cost, we can’t even answer this question Do user fees cover Unit Cost? This is a very important question for revolving funds. If we set our user fees based on erroneous information, then we might not break even. On which products and services should we expend our limited resources? If our resources are limited, we want to channel those resources toward the products and services where we are most cost-effective (or most profitable). Should we increase user fees? Again, we can’t even begin to answer this question without good cost information. © Dale R. Geiger 2011

4 Job Order Costing Provides a methodology for calculating the cost of a job Assumes that each job is unique and has identifiable direct costs Assumes that all jobs consume indirect resources in a similar manner Activity Step 1 Overview of Job Order Costing Provides a methodology for calculating the cost of a job. Job order costing is a way to get that unit cost information that we need. It is a method of cost measurement that is useful given the following assumptions: Assumes that each job is unique and has identifiable direct costs. Each job is unique: If all jobs are the same then some sort of average cost method would probably be more useful. Each job has identifiable costs: There must be some direct costs such as materials and labor that are clearly identifiable to individual jobs. That is, when a worker is working, he or she is only working on one job at a time. Materials are used on only one job. The “parts and labor” method of pricing that your auto mechanic uses is a type of job order costing. Assumes that all jobs consume indirect resources in a similar manner. The materials, labor and other overhead costs that are not identifiable to specific jobs are consumed by jobs in a similar manner. Most job order cost systems assume that jobs consume overhead resources in direct proportion to Direct Labor. © Dale R. Geiger 2011

5 Job Order Costing Records Direct Materials and Labor for each individual job Work in Process consists of all jobs still in process Cost of job = Direct Materials + Direct Labor + Applied Overhead Activity Step 1 Overview of Job Order Costing Records Direct Materials and Labor for each individual job. Job order costing keeps detailed records of materials and labor that are directly identified to individual jobs. Some job order costing systems keep paper records. More sophisticated systems have barcode scanners to track materials as they are added to jobs. Workers scan their ID badges as they move from job to job and the system tracks the time worked on each job, as well as the hourly rate for each worker. Under job order costing, Work in Process consists of all jobs still in process. The Work in Process inventory account is the summary of all of the individual jobs in process. Cost of job = Direct Materials + Direct Labor + Applied Overhead The Direct Materials and Direct Labor are calculated from the detailed records. The Overhead is “Applied” or assigned. © Dale R. Geiger 2011

6 Overhead Rate * Direct Labor $
Job Order Costing Applies Overhead on a predetermined rate Traditional labor-based OH Rate = Estimated Overhead $ / Estimated Direct Labor $ Assumes that indirect costs are closely correlated to Direct Labor OH Application = Overhead Rate * Direct Labor $ Activity Step 1 Overview of Job Order Costing Applies Overhead on a predetermined rate. Since jobs are completed at various times during the period, it’s not practical to wait until the end of the period to assign overhead to jobs. It’s necessary to use a pre-determined rate. This rate is based on estimates, and the estimates are based on past experience. Traditional labor-based OH Rate = Estimated Overhead $ / Estimated Direct Labor $ This will yield a percentage. Example, if Estimated OH is $200,000 and Estimated direct labor is $250,000 then the predetermined overhead rate is $200,000/$250,000 = .8 or 80%. We would say that overhead is applied at 80% of direct labor. Assumes that indirect costs are closely correlated to Direct Labor. That is to say, we assume that the more direct labor a job consumes, the more of the indirect resources it consumes. OH Application = Overhead Rate * Direct Labor $ If the overhead application rate is 80%, a job that uses $100 of direct labor would be assigned $80 in overhead. © Dale R. Geiger 2011

7 Job Order Costing Lends itself readily to service applications:
Legal services Repair and maintenance services Contract services Others? Activity Step 1 Overview of Job Order Costing Job order costing lends itself readily to service applications: Legal services (direct labor for a particular case or “job” can be measured) Repair and maintenance services (parts and labor can be measured) Contract services (labor on a particular contract can be measured) Others? See if the students can suggest other services where job order costing would be appropriate. © Dale R. Geiger 2011

8 The Inventory Chain Overhead
Activity Step 1 Overview of Job Order Costing Review of the inventory chain. Remember that resources flow from left to right: inputs on the left, outputs on the right. The input to raw materials is purchases. The output is Direct Materials Used. The inputs to Work in process are labor, Direct Materials Used, and overhead. The output is Cost of Goods Manufactured, which is also the input to Finished goods. The output from Finished goods is Cost of Goods Sold. Overhead © Dale R. Geiger 2011

9 Job Order Cost Flow Raw Materials Job A Finished Goods Job B Materials
Purchased Materials Used DL OH DM Goods Mfd Goods Sold Work in Process Activity Step 1 Overview of Job Order Costing The same cost flow applies to Job Order Costing. We still have the raw materials inventory account. The materials used are identified with two separate jobs. Some of the materials go to Job A, some go to Job B. Direct Labor and Overhead are added individually to Job A and Job B. Together Job A and Job B comprise Work in Process Inventory. When Job A and Job B are finished, they will be transferred to Finished goods as “Cost of goods manufactured.” © Dale R. Geiger 2011

10 Check on Learning What is the goal of Job Order costing?
What is the equation for the cost of a job? What is the goal of Job Order costing? Provide a methodology to measure the cost of a job What is the equation for the cost of a job? Direct Materials + Direct Labor + Applied overhead © Dale R. Geiger 2011

11 Job Tickets Detailed information about each job is recorded on a Job Ticket: Direct Materials Direct Labor Overhead Applied Work in Process = Total of Job Tickets for unfinished jobs Cost of Goods Manufactured = Total of Job Tickets for jobs completed during the period Activity Step 2 Calculate cost of job given predetermined overhead rate Detailed information about each job is recorded on a Job Ticket: Direct Materials Direct Labor Overhead Applied The job ticket may be a literal paper record, or as, we described before, a record that is kept on a computer and updated using barcode scanning technology. (Some hospitals use barcode scanning technology so that the patient’s bracelet is scanned each time materials are issued to that patient. The computer uses this data to compile the patient’s itemized bill, which is essentially a job ticket.) © Dale R. Geiger 2011

12 Job Tickets Detailed information about each job is recorded on a Job Ticket: Direct Materials Direct Labor Overhead Applied Work in Process = Total of Job Tickets for unfinished jobs Cost of Goods Manufactured = Total of Job Tickets for jobs completed during the period Activity Step 2 Calculate cost of job given predetermined overhead rate Work in Process = Total of Job Tickets for unfinished jobs The dollar value reported as Work in process inventory would be equal to all of the materials, labor, and overhead currently invested into jobs in process. As jobs are completed, the job tickets are transferred out of Work in Process and into finished goods. © Dale R. Geiger 2011

13 Job Tickets Detailed information about each job is recorded on a Job Ticket: Direct Materials Direct Labor Overhead Applied Work in Process = Total of Job Tickets for unfinished jobs Cost of Goods Manufactured = Total of Job Tickets for jobs completed during the period Activity Step 2 Calculate cost of job given predetermined overhead rate Therefore, Cost of Goods Manufactured = Total of Job Tickets for jobs completed during the period The cost of the jobs completed is subtracted from Work in Process and added to Finished Goods. The costs will be carried as an asset until the job is sold. © Dale R. Geiger 2011

14 Job Order Cost Flow Total cost of direct materials used equals cost of materials for Job A plus cost of materials for Job B Raw Materials Job A Finished Goods Job B Materials Purchased DMU 4000 DL 2000 OH 1600 DM 1500 5100 DL 3000 OH 2400 DM 2500 7900 Goods Mfd Goods Sold Work in Process = 13,000 Activity Step 2 Calculate cost of job given predetermined overhead rate Total cost of direct materials used equals cost of materials for Job A plus cost of materials for Job B Two jobs are in process, Job A and Job B. A total of $4000 in direct materials are issued from the raw materials inventory. $1500 is put into Job A, $2500 into Job B. Direct Labor is added (2000 to Job A, 3000 to Job B) and overhead is added at 80% of direct labor. OH to Job A = DL 2000 * .8 = OH to Job B = DL 3000 * .8 = 2400 The total cost of Job A is DL OH DM 1500 = 5100 The total cost of Job B is DL OH DM 2500 = 7900 © Dale R. Geiger 2011

15 Job Order Cost Flow Total cost of Work in Process equals cost of materials, labor and overhead for Job A plus cost of materials, labor and overhead for Job B Raw Materials Job A Finished Goods Job B Materials Purchased DMU 4000 DL 2000 OH 1600 DM 1500 5100 DL 3000 OH 2400 DM 2500 7900 Goods Mfd Goods Sold Work in Process = 13,000 Activity Step 2 Calculate cost of job given predetermined overhead rate Total cost of Work in Process equals cost of materials, labor and overhead for Job A plus cost of materials, labor and overhead for Job B The total cost of Job A is DL OH DM 1500 = 5100 The total cost of Job B is DL OH DM 2500 = 7900 The sum of the two jobs together = which is the total of Work in Process © Dale R. Geiger 2011

16 Job Order Cost Flow If Job B is completed and transferred to Finished Goods, Cost of Goods Manufactured equals cost of Job B. Work in Process consists of Job A, which is still unfinished. Raw Materials Job A Finished Goods Job B Materials Purchased DMU 4000 DL 2000 OH 1600 DM 1500 5100 DL 3000 OH 2400 DM 2500 Goods Mfd 7900 Goods Sold Work in Process = Activity Step 2 Calculate cost of job given predetermined overhead rate If Job B is completed and transferred to Finished Goods, Cost of Goods Manufactured equals cost of Job B. Work in Process consists of Job A, which is still unfinished. During the period Job B is completed and transferred to Finished Goods. Cost of Goods Manufactured is equal to the cost of Job B. Job A remains unfinished, and constitutes Work in Process. © Dale R. Geiger 2011

17 Check on Learning Work in Process inventory is equal to?
Cost of Goods Manufactured is equal to? Work in Process inventory is equal to? Total of all unfinished jobs Cost of Goods Manufactured is equal to? Total of all jobs completed during the period © Dale R. Geiger 2011

18 Demonstration Problem
The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Overhead is applied at 50% of Direct Labor Calculate the cost of each job Alpha Bravo Charlie Parts 5000 4200 3600 Labor 4500 6400 3200 Overhead ? Total Activity Step 3 Calculate cost of job given predetermined overhead rate Demonstration Problem The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Overhead is applied at 50% of Direct Labor Calculate the cost of each job Students will have the blank slide © Dale R. Geiger 2011

19 Demonstration Problem
The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Overhead is applied at 50% of Direct Labor Calculate the cost of each job Alpha Bravo Charlie Parts 5000 4200 3600 Labor 4500 6400 3200 Overhead 2250 1600 Total ? Activity Step 3 Calculate cost of job given predetermined overhead rate Demonstration Problem Overhead is 50% of direct labor for each job. For Alpha: 4500*.5=2250 For Bravo: 6400*.5=3200 For Charlie: 3200*.5=1600 © Dale R. Geiger 2011

20 Demonstration Problem
The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Overhead is applied at 50% of Direct Labor Calculate the cost of each job Alpha Bravo Charlie Parts 5000 4200 3600 Labor 4500 6400 3200 Overhead 2250 1600 Total 11750 13800 8400 Activity Step 3 Calculate cost of job given predetermined overhead rate Demonstration Problem Cost of a job is DM (parts) + DL + OH Alpha = = 11750 Bravo = = 13800 Charlie = = 8400 © Dale R. Geiger 2011

21 Demonstration Problem
Alpha and Bravo are completed and transferred out. Charlie remains in process Calculate Cost of Goods Manufactured and ending Work in Process inventory Alpha Bravo Charlie Parts 5000 4200 3600 Labor 4500 6400 3200 Overhead 2250 1600 Total 11750 13800 8400 Activity Step 3 Calculate cost of job given predetermined overhead rate Demonstration Problem Jobs Alpha and Bravo are completed. Job Charlie remains in process Calculate Cost of Goods Manufactured and ending Work in Process inventory Cost of Goods Manufactured = Alpha + Bravo (jobs transferred) 11, ,800 = 25,550 Work in Process inventory = Charlie 8,400 © Dale R. Geiger 2011

22 Check on Learning How is overhead applied to each job?
What is the underlying assumption in using direct labor as a basis for overhead application? How is overhead applied to each job? As a percentage of direct labor dollars What is the underlying assumption in using direct labor as a basis for overhead application? That overhead resources are consumed in direct proportion to labor. Or, at least, that there is a significant correlation between labor consumption and overhead consumption. © Dale R. Geiger 2011

23 Perpetual Overhead Application
Uses a Predetermined Overhead Rate: Estimated Overhead $ Estimated Direct Labor $ Overhead is applied or added to jobs As direct labor is incurred by jobs In proportion to Direct Labor Activity Step 4 Calculate predetermined overhead rate Perpetual Overhead Application is the method used for Job Order costing. It’s called perpetual overhead application because overhead is applied to jobs throughout the period, not just at the end of the period. Perpetual overhead application uses a Predetermined Overhead Rate, such as the one we used in the previous problem. The overhead rate is calculated as: Estimated Overhead $ Estimated Direct Labor $ Overhead is applied or added to jobs As direct labor is incurred by jobs In proportion to Direct Labor © Dale R. Geiger 2011

24 Perpetual Overhead Example
The Contract Administration Department accounts for the cost of administering contracts using a job order cost system. The Department Manager estimates that Overhead for the year will be $85,500 and Direct Labor on contracts will be $95,000. Calculate the Predetermined Overhead Rate: Estimated Overhead: $85,500 = 90% Estimated Direct Labor: $95,000 Activity Step 4 Calculate predetermined overhead rate The Contract Administration Department accounts for the cost of administering contracts using a job order cost system. The Department Manager estimates that Overhead for the year will be $85,500 and Direct Labor on contracts will be $90,000. Calculate the Predetermined Overhead Rate: [Students will have the blank slide]. © Dale R. Geiger 2011

25 Perpetual Overhead Example
The Contract Administration Department accounts for the cost of administering contracts using a job order cost system. The Department Manager estimates that Overhead for the year will be $85,500 and Direct Labor on contracts will be $95,000. Calculate the Predetermined Overhead Rate: Estimated Overhead: $85,500 = 90% Estimated Direct Labor: $95,000 Activity Step 4 Calculate predetermined overhead rate Estimated Overhead: $85,500 = 90% Estimated Direct Labor: $95,000 © Dale R. Geiger 2011

26 Check on Learning How is the predetermined overhead rate calculated?
Why is perpetual overhead application used in Job Order costing? How is the predetermined overhead rate calculated? Estimated OH$ / Estimated DL$ Why is perpetual overhead application used in Job Order costing? Because jobs are completed throughout the period and it’s not practical to wait until the end of the period. © Dale R. Geiger 2011

27 Perpetual Overhead Example (cont’d)
The Training and Education contract requires $3,000 of direct Contract Administration labor. How much Overhead should be added to the cost of administering the contract? $3,000 * 90% = $2,700 Direct Contract Administration Labor incurred on all other contracts during June totaled $6,800 How much Overhead was applied to other contracts? $6,800 * 90% = $6,120 Activity Step 5 Calculate over-/ under-applied overhead The Training and Education contract requires $3,000 of direct Contract Administration labor. How much Overhead should be added to the cost of administering the contract? (Remember we calculated a 90% OH application rate in the first part of the example) Students will have the blank slide © Dale R. Geiger 2011

28 Perpetual Overhead Example (cont’d)
The Training and Education contract requires $3,000 of direct Contract Administration labor. How much Overhead should be added to the cost of administering the contract? $3,000 * 90% = $2,700 Direct Contract Administration Labor incurred on all other contracts during June totaled $6,800 How much Overhead was applied to other contracts? $6,800 * 90% = $6,120 Activity Step 5 Calculate over-/ under-applied overhead The Training and Education contract requires $3,000 of direct Contract Administration labor. How much Overhead should be added to the cost of administering the contract? (Remember we calculated a 90% OH application rate in the first part of the example) $3,000 * 90% = $2,700 © Dale R. Geiger 2011

29 Perpetual Overhead Example (cont’d)
The Training and Education contract requires $3,000 of direct Contract Administration labor. How much Overhead should be added to the cost of administering the contract? $3,000 * 90% = $2,700 Direct Contract Administration Labor incurred on all other contracts during June totaled $6,800 How much Overhead was applied to other contracts? $6,800 * 90% = $6,120 Activity Step 5 Calculate over-/ under-applied overhead How much Overhead was applied to other contracts? $6,800 * 90% = $6,120 © Dale R. Geiger 2011

30 Perpetual Overhead Example (cont’d)
Contract Administration overhead incurred in June: Supplies $1,000 Supervision 6,000 Facilities 1,500 Total $8,500 Contract Administration overhead applied in June: T&E Contract: $2,700 Other contracts: 6,120 Total $8,820 Activity Step 5 Calculate over-/ under-applied overhead Contract Administration overhead incurred in June: Supplies $1,000 Supervision 6,000 Facilities 1,500 Total $8,500 These are the actual costs incurred. Contract Administration overhead applied in June: T&E Contract: $2,700 Other contracts: 6,120 Total $8,820 These are the totals applied to jobs. $2700 was applied to the training and education contract. (90% of the direct labor for the contract) $6210 was applied to the other contracts (90% of the direct labor for those contracts.) The difference between the actual OH incurred and the OH applied to jobs is $320. Incurred OH $8,500 < Applied OH $8,200 Overhead is over-applied by $320 That means that the overhead applied to jobs exceeds the incurred overhead by $320. Incurred OH $8,500 < Applied OH $8,200 Overhead is over-applied by $320 © Dale R. Geiger 2011

31 Check on Learning How is actual overhead calculated?
How is applied overhead calculated? How is actual overhead calculated? Actual overhead is the sum of all indirect costs incurred. How is applied overhead calculated? Applied overhead is the predetermined OH application rate times the actual DL incurred © Dale R. Geiger 2011

32 Over-applied vs. Under-applied
Perpetual overhead application is a function of estimates OH rate = Estimated OH$/Estimate DL$ If our estimates are perfect, actual overhead will equal applied overhead Since perfection is rare, more likely the actual will differ from the estimate If the relationship between actual overhead and actual labor is different than estimated, overhead may be over- or under-applied Activity Step 6 Explain causes of over-/under-applied overhead Perpetual overhead application is a function of estimates OH rate = Estimated OH$/Estimate DL$ If our estimates are perfect, actual overhead will equal applied overhead Since perfection is rare, more likely the actual will differ from the estimate If the relationship between actual overhead and actual labor is different than estimated, overhead may be over- or under-applied Even if the actual amount of overhead incurred is significantly more than expected, if the direct labor also increases, maintaining the same relationship, the overhead will not be over- or under-applied. In other words, we estimated a relationship of overhead to direct labor of 90%. The ratio could be 900 to 1000 or 9 million to 10 million. As long as the ratio remains the same, overhead will not be significantly over- or under-applied. The problem would come if the relationship changes. For example, if the relationship of overhead incurred to actual direct labor was 100%, and we were applying overhead at 90%, we would end up being under applied. If the actual ratio was 80% and we applied at 90%, we would end up over-applied. © Dale R. Geiger 2011

33 Over-applied vs. Under-applied
Think of the overhead account as a bank account Actual overhead cost incurred is like a deposit Overhead applied to jobs is like a withdrawal If more overhead is applied jobs than incurred, the account is overdrawn, or over-applied Activity Step 6 Explain causes of over-/under-applied overhead Think of the overhead account as a bank account Actual overhead costs incurred are like deposits Overhead applied to jobs are like withdrawals If more overhead is applied jobs than incurred, the account is overdrawn, or over-applied (+) (-) OH incurred 8500 OH applied 8820 320 © Dale R. Geiger 2011

34 Over-applied vs. Under-applied
If actual overhead incurred < overhead applied, overhead is over-applied Too much overhead was applied to each contract. Reported cost of administering contracts is too high. If actual overhead incurred > overhead applied, overhead is under-applied Not enough overhead was applied to each contract. Reported cost of administering contracts is too low. Activity Step 6 Explain causes of over-/under-applied overhead If actual overhead incurred < overhead applied, overhead is over-applied Too much overhead was applied to each contract. Reported cost of administering contracts is too high. If actual overhead incurred > overhead applied, overhead is under-applied Not enough overhead was applied to each contract. Reported cost of administering contracts is too low. © Dale R. Geiger 2011

35 Is this a Serious Problem?
If the over- or under-applied overhead amount is Material then the difference will affect decisions What constitutes a material amount? It depends. If the error is more than 5% of the total contract amount, it is probably significant Is the error due to a significant error in estimating either Labor $ or Overhead $? If so, the overhead rate should be adjusted Activity Step 6 Explain causes of over-/under-applied overhead If the over- or under-applied overhead amount is Material then the difference will affect decisions. Remember the Materiality constraint from day 1. Amounts that are significant enough to affect users decisions are MATERIAL. What constitutes a material amount? What is material is subjective and It depends. If the error is more than 5% of the total contract amount, it is probably significant Is the error due to a significant error in estimating either Labor $ or Overhead $? Most of the time the error is due to timing. Expenditures for overhead might not exactly coincide with labor on jobs. In that case, the overhead might be over-applied one period and under-applied the next. As long as the long-term relationship between actual overhead and actual direct labor remains the same, this is not a serious problem. If the relationship is NOT maintained over time, then the overhead rate should be adjusted. © Dale R. Geiger 2011

36 Under- or Over-costing
How might under-costing Contract Administration affect decisions? How might over-costing Contract Administration affect decisions? Activity Step 6 Explain causes of over-/under-applied overhead [Students will have the blank slide] How might under-costing Contract Administration affect decisions? How might over-costing Contract Administration affect decisions? © Dale R. Geiger 2011

37 Under- or Over-costing
How might under-costing Contract Administration affect decisions? If contract administration costs are significantly under-costed (think underpriced), the demand for contract administration resources will increase and they will be over-consumed. How might over-costing Contract Administration affect decisions? Activity Step 6 Explain causes of over-/under-applied overhead How might under-costing Contract Administration affect decisions? If contract administration costs are significantly under-costed (think underpriced), the demand for contract administration resources will increase and they will be over-consumed. © Dale R. Geiger 2011

38 Under- or Over-costing
How might under-costing Contract Administration affect decisions? If contract administration costs are significantly under-costed (think underpriced), the demand for contract administration resources will increase and they will be over-consumed. How might over-costing Contract Administration affect decisions? If contract administration costs are significantly over-costed, it may make outsourcing appear attractive. Activity Step 6 Explain causes of over-/under-applied overhead How might over-costing Contract Administration affect decisions? If contract administration costs are significantly over-costed, it may make outsourcing appear attractive. We will discuss this more in the next lesson, and also on Day 8. © Dale R. Geiger 2011

39 Check on Learning How can perpetual overhead application result in over- or under-applied overhead? If actual overhead is greater than applied overhead, overhead will be -applied. How can perpetual overhead application result in over- or under-applied overhead? The application rate is based on estimates. If the actual overhead incurred differs from the estimate, it can result in over- or under-applied overhead. If actual overhead is greater than applied overhead, overhead will be UNDER-applied. Not enough overhead cost assigned to products, products may be under-costed. © Dale R. Geiger 2011

40 Demonstration Problem – Part 2
The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Alpha and Bravo are completed and transferred out. Charlie remains in process. Alpha Bravo Charlie Parts 5000 4200 3600 Labor 4500 6400 3200 Overhead 2250 1600 Total 11750 13800 8400 Activity Step 7 Prove ending balances in inventory accounts The Repair Depot has no jobs in process at the beginning of the period. During the period the following jobs are started: Alpha and Bravo are completed and transferred out. Charlie remains in process © Dale R. Geiger 2011

41 Demonstration Problem – Part 2
Additional Information Beginning Raw Materials (Parts) $1500 Ending Raw Materials (Parts) Overhead Costs Incurred: Shop utilities $1700 Shop supplies Indirect labor Administrative costs All jobs are sold when completed. User fees equal Cost + 10% to cover administrative costs Activity Step 7 Prove ending balances in inventory accounts Additional Information Beginning Raw Materials (Parts) $1500 Ending Raw Materials (Parts) Overhead Costs Incurred: Shop utilities $1700 Shop supplies Indirect labor Administrative costs All jobs are sold when completed. User fees equal Cost + 10% to cover administrative costs Beginning and ending Raw Materials are key variables in the inventory template The overhead costs are the actual overhead incurred. This will be used to calculate over- or under-applied overhead. The administrative costs will be used on the Statement of Activities All jobs are sold when completed. This gives us a clue to the beginning and ending balances of Finished Goods inventory. If all jobs are sold when completed, what is the beginning and ending balance? It must be zero. All of the jobs completed last period were sold last period. All of the jobs completed this period will be sold this period. Finally, the information about user fees will be used in the Statement of Activities. © Dale R. Geiger 2011

42 Demonstration Problem – Part 2
Use the inventory template to: Calculate Raw Materials Purchases Calculate Cost of Goods Sold Prove the ending balances in the inventory accounts Calculate Gross Profit and Operating Income Activity Step 7 Prove ending balances in inventory accounts Use the inventory template to: Calculate Raw Materials Purchases Calculate Cost of Goods Sold Prove the ending balances in the inventory accounts Calculate Gross Profit and Operating Income © Dale R. Geiger 2011

43 Demonstration Problem – Part 2
WIP - Summary Beg DL OH DMU End. COGM Finished Goods Raw Materials Beg Purchases ? End Beg. COGM End. COGS  ? DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Students will have the blank slide Alpha Bravo Charlie DL OH DM . . © Dale R. Geiger 2011

44 Demonstration Problem – Part 2
WIP - Summary Total of materials for the three jobs equals Direct Materials Used Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg. COGM End. COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Total of materials for the three jobs equals Direct Materials Used Direct Materials Used = Alpha Bravo Charlie 3600 = 12800 Alpha Bravo Charlie DL OH DM 6400 3200 4200 =14100 = 7050 =12800 © Dale R. Geiger 2011

45 Demonstration Problem – Part 2
WIP - Summary Ending is 1000 more than Beginning; Inputs must be 1000 more than Outputs Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg. COGM End. COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Thought process: since the ending balance is 1000 more than the beginning, the inputs must be 1000 more than the outputs. Using the input-output equation: Raw Materials Purchases = Beg ? – DMU = End 2500 Beg ? – DMU = End 2500 ? = – 1500 ? = 13800 Alpha Bravo Charlie DL OH DM 6400 3200 4200 =14100 = 7050 =12800 © Dale R. Geiger 2011

46 Demonstration Problem – Part 2
WIP - Summary Total of labor for the three jobs equals Direct Labor Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg. COGM End. COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Total of labor for the three jobs equals Direct Labor Direct Labor = Alpha Bravo Charlie 3200 = 14100 Alpha Bravo Charlie DL OH DM 6400 3200 4200 =14100 = 7050 =12800 © Dale R. Geiger 2011

47 Demonstration Problem – Part 2
WIP - Summary Total of Overhead applied to for the three jobs equals Overhead Applied Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg. COGM End. COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Total of Overhead applied to for the three jobs equals Overhead Applied Overhead Applied (50% of DL) = Alpha Brave Charlie 1600 = 7050 Alpha Bravo Charlie DL OH DM 6400 3200 4200 =14100 = 7050 =12800 © Dale R. Geiger 2011

48 Demonstration Problem – Part 2
WIP - Summary Alpha and Bravo are completed. COGM equals total of Alpha and Bravo Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg. COGM 25550 End. COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Alpha and Bravo are completed. COGM equals total of Alpha and Bravo Alpha Bravo = COGM 25550 Alpha Bravo Charlie DL OH DM 11750 6400 3200 4200 13800 =14100 = 7050 =12800 © Dale R. Geiger 2011

49 Demonstration Problem – Part 2
WIP - Summary All jobs are sold when completed. COGS equals total of Alpha and Bravo Beg DL OH DMU 12800 End. COGM Finished Goods Raw Materials Beg Purchases End Beg COGM 25550 End COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Since all jobs are sold when completed, COGS = total of Alpha and Bravo. Beginning and ending inventory of Finished Goods are zero. Alpha Bravo Charlie DL OH DM 11750 6400 3200 4200 13800 =14100 = 7050 =12800 © Dale R. Geiger 2011

50 Demonstration Problem – Part 2
WIP - Summary Beg DL OH DMU 12800 End COGM Finished Goods Raw Materials Beg Purchases End Beg COGM 25550 End COGS  DMU Work in Process Activity Step 7 Prove ending balances in inventory accounts Ending Balance in WIP is equal to the cost of Charlie But we can also prove that using the input output equation. Beginning 0 (given) + inputs DL OH DMU – Outputs COGM = End 8400 Alpha Bravo Charlie DL OH DM 11750 6400 3200 4200 13800 =14100 = 7050 =12800 8400 Ending Balance in WIP is equal to the cost of Charlie © Dale R. Geiger 2011

51 Demonstration Problem – Part 2
Is overhead over- or under-applied? Actual > Applied, so under-applied Statement of Activities Revenue: User Fees $28,105 Less: COGS 25,550 Gross Profit 2,555 Less: Admin cost 2,800 Net loss $ 355 Overhead Utilities Supplies Ind. labor 7050 Applied End Activity Step 7 Prove ending balances in inventory accounts Is overhead over- or under-applied? Actual > Applied, so under-applied Statement of Activities Revenue: User Fees $28,105 Less: COGS 25,550 Gross Profit 2,555 Less: Admin cost 2,800 Net loss $ User fees are equal to Cost of Goods Sold * 1.1 = * 1.1 = (to account for the 10% markup to cover admin costs) Gross Profit = Revenues or User Fees less COGS Gross Profit less Admin Costs (given) = a net loss of 355. The Net loss is slightly above 1% of user fees. This may be acceptable if there is a small profit made in another period during the year to offset the loss. © Dale R. Geiger 2011

52 Practical Exercise © Dale R. Geiger 2011

53 Job Order Costing Spreadsheet
Enter estimated overhead and estimated direct labor to calculate pre-determined overhead rate Enter estimated overhead and estimated direct labor to calculate pre-determined overhead rate Enter total direct labor for the period to automatically calculate overhead applied Enter total direct labor for the period to automatically calculate overhead applied © Dale R. Geiger 2011

54 Job Order Costing Spreadsheet
Itemize actual overhead incurred Itemize actual overhead incurred Over or under-applied overhead is calculated automatically Over or under-applied overhead is calculated automatically © Dale R. Geiger 2011

55 Screenshots Enter data for each job and the Inventory accounts will update automatically Enter data for each job and the Inventory accounts will update automatically © Dale R. Geiger 2011

56 Practical Exercise © Dale R. Geiger 2011


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