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Published byJasmine Headen Modified over 10 years ago
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Automated Warehouse Planning System AutoScheduler Copyright © 2002 www.WarehouseOptimization.com
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2 AutoScheduler Plans all Activities in a Warehouse or Campus of Facilities AutoScheduler Is a WMS add-on AutoScheduler Uses expert rule-driven planning engine to: Set inventory levels Schedule picking, inbound and outbound shipments Assign trailers, and dock doors
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3 AutoSchedulers Goals: Meet Customer Requirements + High productivity AutoScheduler efficiently uses constrained resources: People (Pickers, loaders, etc) Lift trucks Dock doors Staging space Results: lower cost, better customer service
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4 AutoScheduler Coordinates ALL Activities Receiving Where? When? What inventory level? Case Picking Replenish inventory? Loading Time? People etc? But it all ties back: you cant load material that has not been picked! Which receipts? From Where?
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5 AutoScheduler Coordinates Activities AutoScheduler reduces complexity and management effort in large, complicated operations. It would be easy if there were one product and one customer
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6 …but Complexity Makes it Hard Manufacturing takes over warehouse space So outside warehouses are added
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7 … The Right Product is Never in the Right Place So product is moved out...and then it is moved back to get the right mix
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8 Coordinating Activities LoadingUnloading Production Cross Docking Direct line loading
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9..and There are Never Enough Resources This much Work But never enough of forklifts, people, dock doors or inventory
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10 …worse, Many Resources are Competed for Storage/Retrieval Loading Unloading Line take away
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11 Planning all the Activities is a Challenge
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12 …but the AutoScheduler Software Coordinates Everything A genius in a PC….
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13 …but the AutoScheduler Software Coordinates Everything AutoScheduler checks every function: e.g. shipping early to use available loader time Are there enough people? Dock doors? Will it hurt another customer? Trailers? Inventory? Lift trucks?
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14 AutoScheduler Minimizes Unproductive Activities –Administration –Storage and retrieval –Unnecessary movements –Travel –Idle time (Waiting for work or inventory) While meeting customer needs within constrained resources
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15 Unproductive Activities Example: Storage and Retrieval of Production
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16 Example: If it can, AutoScheduler changes Loading Times to Coincide with Production
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17 AutoScheduler Checks all Available Information When Making a Decision Project inventory for each item in each location. Test various shipping sequences which meet customer load-times. Select best feasible shipment plan WARNING: Any Unresolvable problem !
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18 AutoScheduler Creates Productive Use of Labor and Resources Requested shipping time Yes! Can this be moved without causing inventory shortages? congesting the dock? violating labor constraints?
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19...and Report Usage of Resources
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20 Major Benefits Substantially reduces planning time and effort: Plans are available very quickly AutoScheduler considers a large number of problems and mitigates them Reduces total planning effort Total loading/unloading effort is reduced: More efficient use of staff More single-move operations (dual-tasking and cross-docking) Higher peak capacity - prepares early when peak is coming
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21 Contact Us for More Information Warehouse Optimization, LLC Phone (615) 791-8000 Email: info@WarehouseOptimization.com
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