1. Cornflakes and PI

2. Points of interest Botany Plant was built in 1928
12 hour shifts 365 day capability
2 manufacturing plants in Australia
Around 50 Retail Products
Around 350 SKU’s
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

3. Background with OSIsoft
Pi System was installed in April 2005
10,000 point system currently at around 4,000 points
Approximately 50 users and growing
Using OPC interfaces to collect data from around 60 different Plc’s across 2 plants
RDBMS interface with MSSQL Reference Database
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

4. Why PI? Global organisational rollout with SAP.
Provides consistent method for data capture between different Plants.
SAP certified data interface (Rlink).
Provide better information to a broader audience.
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

5. Applications Monitoring/analysis of maintenance issues
Logging plant utility consumptions (i.e. gas etc)
Determination of root causes of breakdown and maintenance issues
Process stabilisation (SOP and SOC monitoring)
Variance analysis
Raw material consumption and finished goods production.
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

6. Botany and Charmhaven Hardware Infrastructure
Charmhaven Process Book and Datalink clients
Botany Process Book and Datalink clients
LAN
CHARMHAVEN PLANT
MS SQL SERVER
Charmhaven API Node
PI SERVER
BOTANY PLANT
Botany API Node

7. SAP RLINK OMS PI USA Ref DB BOTANY PI Web Front End Plant PLC’s
1. Process order created in SAP
BOTANY SAP AND PI DATA FLOW
SAP
9. Data verified in OMS
then sent to SAP
8. Botany data
Transferred to OMS
RLINK
OMS
PI USA
2. Process order info transferred to OMS
7.PI to PI interface
collects manufacturing data
and forwards to USA PI cluster
3. Process order info passed to SQL Database
BOTANY
USA
Ref DB
BOTANY PI
5.Selected Order
Info written to PI via SQL server and transferred
to PLC’s
4. Process orders
displayed for Operators
to select
6. Manufacturing
and Process Order
data sent to PI
Web Front
End
Plant
PLC’s

8. Plans for the Future
Participate in and develop a strong user group network
Best practises, training/sharing of knowledge
Web based reporting
Variance analysis reporting
Early warnings for equipment failure
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.

9. Questions?
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.