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AEROSIL® Invented to improve

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Presentation on theme: "AEROSIL® Invented to improve"— Presentation transcript:

1 AEROSIL® Invented to improve
October 2011

2 Company Structure of Evonik
Evonik Group Chemicals Energy Real Estate Consumer, Health & Nutrition Resource Efficiency Specialty Materials Services Consumer Specialties Health & Nutrition Inorganic Materials Coatings & Additives Performance Polymers Advanced Intermediates Site Evonik Business Evonik Key Figures Sales €13.3 billion EBITDA € 2.4 billion EBITDA margin % ROCE % Employees ,407 | AEROSIL® – Invented to improve

3 The organization of the BU Inorganic Materials
Silica Advanced Silanes Functional Silanes Catalysts Technology Solutions Performance Products Specialty Materials & Surfaces Life Sciences & Fine Chemicals Performance Solutions Photovoltaic Performance Elastomers Industrial & Petro Chemicals Coatings Solutions Polyoefins Silicone & Resins Tire & MRG | AEROSIL® – Invented to improve

4 BU Inorganic Materials the leading supplier of inorganic specialties
Product Groups Brands Market Position Fields of Competence Fumed Silica # 1 Rheology, scratch resistance, reinforcement, thickening Metal Oxides # 1 UV protection, free flow, adsorption, thermal stability, purity Functional Silanes # 1 Adhesion promoter, co-monomer Matting Agents # 1 Appearance: matting, soft feel Specialty Silica # 1 Filler, white extender | AEROSIL® – Invented to improve

5 AEROSIL® Invented to improve
Over 60 years of experience, research and development have made AEROSIL® the most contacted resource for production and applications of fumed oxides Today, AEROSIL® fumed oxides optimize hundreds of products in more than 20 different industries Our goal is to substantially improve and add value to our customers‘ products Invented to improve: This philosophy motivates us – that‘s our promise to our customers | AEROSIL® – Invented to improve

6 AEROSIL® – A performance additive, effects vary by application…
Selective examples AERODISP® 1030, … Target market: Automotive top coatings Effect: Improved scratch resistance at high transparency AEROSIL® 200 R 202, R 972, R 805, … Target market: Adhesives Effect: Advanced rheology control, efficient thickening, excellent anti-sag & anti-settling AEROSIL® 150, 200, 300, R 972 Target market: Silicone rubber Effect: Reinforcement, thickening, transparency AEROSIL® 90 Target market: Semiconductor / Oxide Polishing Effect: High Purity, high removal rate, low polishing defects AEROSIL® tailored hydro-phobic products Target market: Color & Black Toner Effect: External toner additives improving toner flow & tribo-charging properties. | AEROSIL® – Invented to improve

7 AEROSIL® – Value added product philosophy
AEROSIL® has the largest distribution network in the market, with sales present in more than 100 countries Global AEROSIL® is a significant contribution to continuously improve our customers’ products Product Quality and Product Safety AEROSIL® maintains experienced and specialized Application Technology centers on three continents Anwendungs- technische Laboratorien R & D, Applied Technology Forschung Kundennähe Customer Proximity Competent Technical Service goes hand in hand with and supports the know-how and competence of the sales organization Years of research and experience are documented in AEROSIL® comprehensive lineup of technical literature Technische Kunden- Bindung Technical Literature Fachliteratur Technical Service AEROSIL® offers efficient logistics concepts for all modes of transportation: on the road, rail, water and in the air Hand- habungs- technik We provide support for trans- portation and storage as well as the integration of the product into our customers’ processes Logistics Concepts Logistik- konzepte Supply Security Liefer- sicherheit Handling Technology Production facilities on three continents on a global logistics network make AEROSIL® a top choice when it comes to supply security and efficient logistics | AEROSIL® – Invented to improve

8 AEROSIL® – The history 1941 1st fumed silica via high-temperature hydrolysis 1942 1st industrial fumed silica production plant in Rheinfelden 1943 AEROSIL® becomes trademark for Degussa‘s fumed silica Fumed alumina / titania the 1st non-silica based AEROXIDE®s 1963 1st hydrophobic AEROSIL® types R 972 and R 974 1964 Market introduction of the 1st AERODISP® products 1966 Establishment of Nippon Aerosil, in Tokyo, Japan AEROSIL® production plants in Antwerp, Belgium and Mobile, USA Market launch of AEROSIL® R 805, R 812 and R 202 1992 1st integrated AEROSIL® production in Waterford, USA 1999 R 8200 the first structure-modified hydrophobic AEROSIL® Dr. Harry Klöpfer, Degussa chemist and inventor of AEROSIL® fumed silica 2002 Official opening of integrated production plants in Leverkusen, Germany, and Roussillon, France 2003 Applied technology laboratories in Shanghai, PRC 2004 New AEROSIL® production plant in Map Ta Phut, Thailand 2007 Market introduction of AEROSIL® Food grades 2009 Product launch of AEROPERL® 300 Pharma 2011 Product launch of AEROSIL® 300 Pharma Today: Broadest product porfolio within the industry, quality and innovation leader, new product launches on regularly basis | AEROSIL® – Invented to improve

9 Worldwide first choice in fumed silica
… there is always something new – give us the chance to prove it Starting production of fumed silica in the 1940’s the AEROSIL® process was continuously improved. As a result we offer high-end quality standard products fulfilling the advanced quality requirements of our customers Worldwide first choice in fumed silica AEROSIL® 200 Based on our high quality standards we diversified the AEROSIL® portfolio according to the needs of our customers: AEROSIL® 200 V, VV densified grade AEROSIL® 200 Pharma IPEC conform AEROSIL® 200 F HACCP conform AEROSIL® 200 SP structure modified Experience and high R&D expertise lead to new products for future solutions of our customers. | AEROSIL® – Invented to improve

10 AEROSIL® – Global production and applied technology centers in place
Antwerpen, B Leverkusen, D Wolfgang, D Waterford, NY Rheinfelden, D Piscataway, NJ Roussillon, F Yokkaichi, JP Mobile, AL Shanghai, PRC Map Ta Phut, TH Plant Fence to Fence plant AEROSIL® fumed silica around the world: our sales colleagues are present in more than 100 countries. Production sites and applied technology service centers are in Asia, America and Europe. Applied Technology Center Research and Development | AEROSIL® – Invented to improve

11 AEROSIL® – Production process a “Verbund” with chlorosilanes
HCl Similar processes for other homogeneous and mixed oxides, e.g. Al2O3, TiO2 | AEROSIL® – Invented to improve

12 AEROSIL® – Production process: controlled particle genesis is the key
Particle growth and formation of aggregates Burner Flame tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SiCl4 + H2 + O2 . . . . . . . . . . . . SiO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Collision of aggregates, formation of agglomerates. Reaction and nucleation zone. Formation of aggregates due to delayed fusion. Collision of molten spherical primary particles. Uniqueness of our process: industry benchmark for process control global quality standards for all production sites most diversified product portfolio specialized production teams with the longest experience in the market | AEROSIL® – Invented to improve

13 AEROSIL® - Our core competencies enable specific design of products
Mechanical treatment, structure modified by Granulation process Mechanical treatment 3 Si(CH3)3 (CH3)3 Si 1 2 Material untreated SiO2 Al2O3 TiO2 Mixed Oxides Doped Oxides Chemical surface treated with Silanes Siloxanes Organic Molecules | AEROSIL® – Invented to improve

14 AEROSIL® – The customized solution with almost infinite possibilities
Ce Zr Fe „homogeneous“ „doped“ „mixed“ „core shell“ „surface treated“ >100 products already available – customized solutions possible „mechanical treated“ „powder“ „dispersion“ „granulates“ | AEROSIL® – Invented to improve

15 Specialized Products easily to find under the AEROSIL® Roof
Our fumed silica portfolio Our (mixed) metal oxides Our granulation technology Our dispersion platform Invented to improve > 70 years experience > 100 products > 20 industries | AEROSIL® – Invented to improve

16 Our AEROSIL® Fumed Silica portfolio (I/III)
Hydrophilic Fumed Silica* Hydrophobic Fumed Silica* AEROSIL® 90 AEROSIL® 130 AEROSIL® 150 AEROSIL® 200 AEROSIL® 255 AEROSIL® 300 AEROSIL® 380 AEROSIL® OX 50 AEROSIL® TT 600 AEROSIL® MOX 80 AEROSIL® MOX 170 AEROSIL® COK 84 AEROSIL® R 972 AEROSIL® R 974 AEROSIL® R 104 AEROSIL® R 106 AEROSIL® R 202 AEROSIL® R 208 AEROSIL® R 711 AEROSIL® R 805 AEROSIL® R 812 AEROSIL® R 812 S AEROSIL® R 816 AEROSIL® R 7200 AEROSIL® R 8200 AEROSIL® R 9200 * Our portfolio comprises also specialized densified grades, HACCP conform and pharma grades. | AEROSIL® – Invented to improve

17 Our AEROSIL® Fumed Silica portfolio (II/III)
AEROSIL® toner grades AEROXIDE® and AEROPERL® AEROSIL® NA 200 Y AEROSIL® NA 50 H AEROSIL® NA 50 Y AEROSIL® NAX 50 AEROSIL® NY 50 AEROSIL® R 504 AEROSIL® RA 200 HS AEROSIL® RX 200 AEROSIL® RX 300 AEROSIL® RX 50 AEROSIL® RY 200 (or S) AEROSIL® RY 300 AEROSIL® RY 50 AEROSIL® RY 200 L AEROSIL® REA 90 AEROSIL® REA 200 AEROXIDE® Alu C AEROXIDE® Alu 65 AEROXIDE® Alu 130 AEROXIDE® Alu C 805 AEROXIDE® TiO2 PF 2 AEROXIDE® TiO2 P 25 AEROXIDE® TiO2 P 25 S AEROXIDE® TiO2 P 90 AEROXIDE® TiO2 T 805 AEROXIDE® STX 501 AEROXIDE® STX 801 AEROXIDE® TiO2 NKT 90 AEROPERL® 300/30 AEROPERL® 300 Pharma | AEROSIL® – Invented to improve

18 Our AEROSIL® Fumed Silica portfolio (III/III)
AERODISP®, fumed silica AERODISP®, other base AERODISP® W 7215 S AERODISP® W 7225 P AERODISP® W 7330 N AERODISP® WK 7330 AERODISP® W 7512 S AERODISP® W 7520 AERODISP® W 7520 N AERODISP® W 7520 P AERODISP® W 7622 AERODISP® G 1220 AERODISP® W 1226 AERODISP® 1030 AERODISP® WR 8520 AERODISP® WK 341 AERODISP® W 740 X AERODISP® W 440 AERODISP® W 630 AERODISP® W 925 AERODISP® W 1714 AERODISP® W 1813 AERODISP® W 1824 AERODISP® W 1836 ... (various new develop-ments in pipeline) ... (customized solutions available) | AEROSIL® – Invented to improve

19 Industries and Applications
Handling Technology – sounds simple but offers more than you would think Competency Industries and Applications Competency Packaging & Discharge Choice of the most suitable packaging. Suggestions for quick and dust free discharge. | AEROSIL® – Invented to improve

20 AEROSIL® – A product class with infinite applications
AEROSIL® optimizes: Polishing Agents Adhesives Catalysts Paints & Coatings Powder Coatings Cosmetics Elastomers Food Glass Inks Lubricants Fluorescents Paper Pharmaceuticals Plastics Fireproof products Toners Synthetic Resins Sealants Silicones Isolators Batteries Battery Gels Ceramics Defoamers Inkjet Media Thermal Insulation | AEROSIL® – Invented to improve

21 AEROSIL® Invented to improve
What can we do for you? | AEROSIL® – Invented to improve

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