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AABC Commissioning Group - CxA Workshop Las Vegas, Nevada – MGM Grand
April 22, 2008 Jim Magee, CxA AABC Commissioning Group, President Facility Commissioning Group, President
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Overview Cx Advocacy Cx Process Cx Team Roles and Responsibilities
Guidelines, Certifications, and Associations Discussion
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Commissioning Advocacy
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Why Commission? Better Buildings
Building owners are finding that the energy, water, and productivity savings achieved by commissioned buildings can offset the cost of the commissioning process. Studies indicate 8 to 20 percent savings in building operating costs over those in a non- commissioned building. (Building Commissioning Guide, Version 2.2, GSA/DOE, dated July 30, 1998)
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Why Commission? Better People
Aside from achieving documented cost savings and cost avoidance, commissioning enhances customer satisfaction by promoting proper training of the owner’s Operations & Maintenance staff, which increases the longevity and efficient operation of building systems.
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What is Commissioning? A process of documentation, adjustment, testing, verification, and training, performed specifically to ensure that the finished facility operates in accordance with the owner’s documented project requirements and the construction documents. It begins in pre-design and continues through design, construction, and the life of the facility. (BCA draft document, 2004.)
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What is Commissioning? Design Intent Document Basis of Design
Details functional requirements and Owner’s expectations of how a building will be used and operated - OWNER’S PROJECT REQUIREMENTS Basis for building commissioning Basis of Design The concepts, calculations, decisions, and product selections used to meet the OWNER’S PROJECT REQUIREMENTS
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What Commissioning is NOT?
Completing Standard Forms Contractors’ QA/QC Program Verification of the Contractors’ QA/QC Program Construction Inspection Construction Management Substitute
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Commissioning Definitions
Commissioning Authority (CxA): A person (or firm) representing the facility owner Leader of the Commissioning Team Authority of Cx Process – not design or means and methods CxA not in chain of command – preserves objectivity
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Commissioning Definitions
Commissioning Provider (CP): Independent Third-Party Commissioning Firm A/E Firm General Contractor Construction Manager Owner's Personnel
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Commissioning Definitions
Retro-Commissioning (RetroCx): Commissioning an existing building that has never been commissioned Re-Commissioning (ReCx): Commissioning a building that has been previously commissioned Continuous Commissioning (CCx): Owner continues to collect and compare baseline data on selected building systems to ensure that the building functions optimally throughout its operating life
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Commissioning Definitions
Total Building Commissioning (TBCx) Emphasizes that Commissioning is NOT only for the Mechanical and HVAC system, or any single system Commissioning Team Experts who, through coordinated actions, are responsible for carrying out the Commissioning Process Commissioning Plan A strategy overseen by the Commissioning Authority and prepared by the Commissioning Team
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Systems Typically Commissioned
Mechanical Systems Heating, Ventilation and Air Conditioning (HVAC) Building Automation Systems (BAS) Fire Protection Electrical Systems Switchgear and Transformers Grounding/Bonding, Circuitry Generators and UPS Systems Lighting and Lighting Controls Specialty Systems Security Systems and Fire Alarm Voice/Data Systems
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Future Commissioned Systems
The National Institute for Building Sciences (NIBS) is currently developing commissioning requirements for the following systems. Exterior Envelope Roofing Systems Structural Systems Interior Systems Elevator Systems Plumbing Systems Lighting Systems Electrical Systems Fire Protection Systems Telecommunication Systems
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Objections To Commissioning
“Haven’t I already paid for a quality building in my design and construction fees?” Designer’s (A/E) services typically do not include field verification that their design works as intended. Construction Manager’s services typically do not include functional verification that the installed systems meet design intent.
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Objections To Commissioning
“Isn’t the Commissioning Authority just a ‘bigger hammer’ for the owner to use to pound the designer and contractor?” No. The CA must be a team builder by using the commissioning process to the benefit of all. No. The CA should respect the traditional construction disciplines. The CA has a distinct responsibility to owner for system quality and performance.
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Objections To Commissioning
“Isn’t commissioning just another layer of inspection?” The CA is not a layer, but a catalyst for communication that makes quality solutions possible. The CA is not inspector (fault finder, accuser). The commissioning process provides verification that Owner’s Project Requirements implemented in design and construction.
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(Building Commissioning Guide, Version 2.2, DOE/GSA, July 30, 1998)
Commissioning Costs Commissioning New Construction Approximately 0.5%-1.5% of Total Construction Cost Commissioning Existing Buildings (RetroCx) Approximately 3.0% - 5.0% of Annual Operating Cost (Building Commissioning Guide, Version 2.2, DOE/GSA, July 30, 1998)
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Commissioning Costs Commissioning New Construction
Approximately 2%-3% of Mechanical System Construction Cost – (BCA Case Studies) Approximately 1%-2% of Electrical System Construction Cost – (BCA Case Studies)
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What Does Commissioning Cost?
Commissioning(Cx) (New Construction) 0.5 to 1.5 Percent of Total Construction Cost Retrocommissioning (RetroCx) (Existing Construction) 3.0 to 5.0 Percent of Total Operating Cost Source: Building Commissioning Guide, Version 2.2, DOE/GSA, July 30, 1998 What Does Commissioning Cost?
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What Does Commissioning Cost?
The Economics of Commissioning An Initial Budget Setting Thumb-Rule: 2 % - 3 % of mechanical construction cost plus 1 % - 2 % of electrical construction cost (Source: BCA. Based on six science building projects.) What Does Commissioning Cost?
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What Does Commissioning Cost?
The Economics of Commissioning If planned correctly and implemented early enough in the design process, commissioning can be included with little or no cost impact*. What Does Commissioning Cost? Without Commissioning First Year Warranty Period Costs Design Phase Costs Construction Phase Costs With Commissioning Design Phase Costs Construction Phase Costs First Year Warranty Period Costs * Based on research findings from University of Wisconsin, ASERTTI Training Module, 1998
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ASHRAE Guideline 1 Cx responsibilities statement in request for A/E design services. Owner’s Program development and commitment. Assign O&M personnel to the commissioning process. Review and approve the Design Intent Document. Review and approve the construction documents. Provide competent documenting of training sessions (video, etc.) Record construction progress (photo, video, narratives, etc.) Review and comment on CA verification report. 9. Review and accept the commissioning report
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Guideline O: Cx responsibilities statement in request for A/E design services. Develop and commit to Owner’s Project Requirements. Assign O&M personnel to the commissioning process. Review and approve changes made in the Owner’s Project Requirements. Review and approve the Construction Documents. Provide competent documenting of training sessions (video, etc.) Review and comment on the Cx Process Progress Reports. Review and comment on the Cx Authority’s verification reports. Review and accept the Cx Authority’s Commissioning Process Report
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What is the key difference between Guideline 1 and Guideline 0?
Design Intent Document Vs. Owner’s Project Requirements
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Owner’s Project Requirements
Program requirements Community context Codes and regulations Site and climate Facility context and function Facility technology Sustainability Cost Schedule Client’s needs and capabilities
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LEED EA Prerequisite 1 Experienced, independent, CxA to owner
Review OPR and DID Incorporate Cx requirements into CD’s Create/execute Cx Plan Verify installation and performance of Systems to be Commissioned Complete and submit a Cx Report
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EA Credit 3 Enhanced Commissioning
Independent 3rd Party CxA Review OPR, BOD and Design by mid-CD’s Independent submittal review Systems Manual O&M and Occupant Training Verification
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Commissioning Process
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Elements of Commissioning
Design Intent Documents (DID or OPR) Design review Site observations and site meetings Resolution Tracking Forms (RTF’s) System Verification Checklists (SVC’s) Organized systems start-ups Functional Performance Tests (FPT's) Operation and Maintenance (O&M) training O&M documentation Commissioning report
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Approaches to Commissioning
Comprehensive Commissioning Construction Phase Commissioning
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Phases of Commissioning
Pre-Design Phase Design Phase Construction Phase Acceptance Phase Post-Acceptance Phase
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Establish commissioning:
Pre-Design Phase Establish commissioning: Allocate funds in budget Comprehensive or Construction Independent 3rd Party , Design Team, or Construction Team HVAC, Electrical, Etc.
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Select a Commissioning Agency (CA)
Pre-Design Phase Select a Commissioning Agency (CA) Request for Qualifications Request for Proposal
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Develop commissioning scope:
Pre-Design Phase Develop commissioning scope: Match scope to budget Needs based Past experience End-user needs Maintenance priorities
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Pre-Design Phase CA review of DID or OPR Defined usage Defined goals
Short term needs Long term needs
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Review design for commissioning, testing and O&M access and provisions
Design Phase Review design for commissioning, testing and O&M access and provisions Adequate testing access Adequate access for valves, dampers, control Quantity and location of service valves Coil pull access Ladders and catwalks Conformity to Owner’s Design Standards
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Prepare commissioning specification / plan
Design Phase Prepare commissioning specification / plan Develop commissioning plan Commissioning team Systems to be commissioned Define approximate extent of testing Contractor roles and responsibilities
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Establish commissioning in the project schedule:
Design Phase Establish commissioning in the project schedule: General and Supplemental Conditions Define commissioning activities in schedule Note blocks of time for FPT’s in schedule – especially for phased projects Define frequency of Cx meetings
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Construction Phase Review submittals
Checklist based on specification and Owner’s Design Standards Check options – especially access Check size for spatial application Check valve sizing and application Check for integration of components
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Update commissioning plan
Construction Phase Update commissioning plan Include revised schedule SVC’s based on current information Draft FPT’s for review Discuss O&M Documentation Provide construction observation procedures
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Construction Phase Coordination Site observation Cx Meetings
Resolution Tracking Forms (RTF’s) System Verification Checklists (SVC’s) Functional Performance Tests (FPT’s) O&M Training Provisions
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Equipment and systems start-ups
Construction Phase Equipment and systems start-ups Contractor start-up Factory start-up Documentation chain of submission Temporary conditions Maintenance responsibility
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Construction Phase TAB HVAC systems Systems properly started
Systems under full control Appropriate hardware and software interface Coordination with other trades, especially TCC Access to space
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Verify Building Automation System (BAS)
Construction Phase Verify Building Automation System (BAS) Installation complete per design Installation complete per submittal / drawings Start-up performed and documented Project specific programming Point-to-point checklists Safeties tested and documented
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Acceptance Phase Review TAB Report Pages are numbered with index
All equipment is accounted for in report No “extra” equipment shown in report Performance is per design (± XX %) Problems sufficiently documented in footnotes
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Functional Performance Tests (FPT’s)
Acceptance Phase Functional Performance Tests (FPT’s) Systems tested as noted in the Cx Plan “Failure” modes for valves and dampers are not software driven System is properly networked Workstation graphics show appropriate response Occupied / Unoccupied / Optimal Start
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O&M Training and Documentation
Acceptance Phase O&M Training and Documentation Manuals contain useable maintenance documents Proper indexing and tabs Training agenda tailored for owner’s needs Documentation provided prior to training Additional documentation provided at training Training for systems and components
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Acceptance Phase Commissioning Report Proper indexing and tabs
Documentation for all phases Executive Summary Provide supporting documentation (Sequence of Operation, Control Drawings, Etc.)
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Correct unresolved deficiencies
Post Acceptance Phase Correct unresolved deficiencies Unresolved RTF issues Uncompleted CM/Owner punch lists Conduct required re-tests Outstanding or additional training
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Carry out specified off-season testing
Post Acceptance Phase Carry out specified off-season testing FPT’s per the Commissioning Plan Choose near-design day Build on completed FPT’s Utilize BAS trending
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Post-occupancy monitoring
Post Acceptance Phase Post-occupancy monitoring Scheduled site visits Remote (web) monitoring Warranty items Owner conference User conference
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Post Acceptance Phase Review usage changes Computers / office machines
Furniture placement Occupancy change Closet to office Energy saving methodology
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Update commissioning documentation
Post Acceptance Phase Update commissioning documentation Resolved issues Off-Season tests Usage Changes Provide additional volume for Cx Report
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Commissioning Team
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Team Effort Commissioning succeeds when…
Every team member understands and carries out their responsibilities Every team member cooperates and coordinates with each other and third- party agencies Communication and accountability essential for effective teamwork – and they are the responsibility of the commissioning agent.
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Commissioning Team Members
Owner / Operator Architect Design Consultants Commissioning Agent Construction Manager (or General Contractor) Mechanical Contractor Electrical Contractor Temperature Controls Contractor Test and Balance Contractor
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Commissioning Team Members
Potential Team Members: Equipment Vendors Specialty Trades Specialty Consultants Program Manager Service Contract Providers BAS Specialists IT Support Groups
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Commissioning Team Roles
Owner / Operator Assign Cx Team Member and attend meetings Retain a commissioning agent Communicate project requirements to the design team Coordinate facilities and staff participation Conduct regular site observation
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Commissioning Team Roles
Architect Assign Cx Team Member and attend meetings Coordinate work of design consultants Consider spatial requirements Consider room naming convention Conduct regular site observation Coordinate design and changes with owner and end-users
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Commissioning Team Roles
Design Consultants Assign Cx Team Members and attend meetings Provide Basis of Design and Design Intent Respond to RFI’s and CO’s Conduct regular site observation Coordinate design and changes with owner and end-users Review O&M manuals, as-built drawings and other specified documentation Provide HVAC training on the design intent
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Commissioning Team Roles
Commissioning Agent Assign Cx Team Leader and attend meetings Review Design Provide Commissioning Plan and Specification Conduct regular site observation visits Provide System Verification Checklists Monitor system start-ups Conduct Functional Performance Tests Review O&M documentation and training
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Commissioning Team Roles
Construction Manager Assign Cx Team Member and attend meetings Project Scheduling Manage overall completion of work Manage project documentation Coordination of contractors Maintaining specified building conditions
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Commissioning Team Roles
Mechanical Contractor Assign Cx Team Member and attend meetings Manage subcontractors and vendors Document Progress (SVC’s) Coordinate equipment start-up Operate systems as required for Functional Performance Tests Plan and deliver O&M staff training Provide O&M manuals, as-built drawings and other specified documentation
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Commissioning Team Roles
Electrical Contractor Assign Cx Team Member and attend meetings Coordinate electrical installation with mechanical work Attend meetings Document Progress (SVC’s) Operate systems as required for Functional Performance Tests Plan and deliver O&M staff training Provide O&M manuals, as-built drawings and other specified documentation
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Commissioning Team Roles
Temperature Controls Contractor Assign Cx Team member and attend meetings Design and complete controls installation as required by DID/OPR Document Progress (SVC’s) Coordinate with TAB agency Operate systems as required for Functional Performance Tests Plan and deliver O&M staff training Provide O&M manuals, as-built drawings and other specified documentation
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Commissioning Team Roles
Test and Balance Contractor Assign Cx team member and attend meetings Review design for adequate testing provisions Submit TAB data sheets for approval Coordinate work with master schedule Review site conditions prior to field work Submit complete and accurate TAB Report Participate in verification of TAB Report
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Guidelines, Certifications, Associations
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The Need for Guidelines
Uniform delivery of services Cx adoption as standard practice Owner procurement / selection of providers Continuing education Benchmarking of Cx Benefits Training competent Cx service providers Client education and cooperation Efficient Cx interface with designers, contractors, vendors, etc
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Guidelines ASHRAE Guideline 0-2005: The Commissioning Process
ASHRAE Guideline 1 –1996: The HVAC Commissioning Process ACG Commissioning Guideline – 2005 NECA : Recommended Practices for Commissioning Building Electrical Systems ISPE Pharmaceutical Engineering Guide Volume 5: Commissioning and Qualification
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Certifications AABC Commissioning Group (ACG)
Building Commissioning Association (BCxA) Institute of Electrical & Electronic Engineers (IEEE) International Society For Pharmaceutical Engineering (ISPE) National Environmental Balancing Bureau (NEBB) Sheet Metal and Air Conditioning Contractors' National Association / Testing Adjusting and Balancing Bureau (SMACNA / TABB) University of Wisconsin
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Resources www.commissioning.org for AABC Commissioning Group
for American Society of Heating, Refrigerating, and Air-Conditioning Engineers for Building Commissioning Association for U. S. Dept. of Energy Building America Program for Facility Commissioning Group
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Resources for Institute of Electrical & Electronic Engineers for International Society For Pharmaceutical Engineering for National Environmental Balancing Bureau for Portland Energy Conservation, Inc. for Sheet Metal and Air Conditioning Contractors' National Balancing Bureau for United States Green Building Council
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What is Commissioning? (validates the “design”!) Commissioning
“retro” ; “re”; or “ongoing” Cx Commissioning Commissioning validates the design! That the design works and meets the “design intent” Design Intent Design Construction O & M Kenig Changing Needs “Inspections” validate construction That the construction is installed correctly per the “design” This is not commissioning!
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Architect’s Role “Master Builder” Coordinates the whole project
Supports Commissioning Manages relationship with the Owner Maintain the Owner’s Program Requirements
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Benefits Better bid documents More accurate budgets
More “control” of project Projects delivered on time Fewer change orders Fewer warranty issues Satisfied Client
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AABC Commissioning Group CxA Workshop
New York City – Javits Convention Center AHR Expo January 23, 2008 Jim Magee, CxA AABC Commissioning Group, President Facility Commissioning Group, President
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