1. Company Profile

2. More than 35 years of experience in software development and pipe shop consulting
Customers in Europe, Asia and the Americas
Used in leading shipyards worldwide
Many interfaces for data import / export
Customer-oriented software for individual requirements
Integrated software framework for maximum efficiency

3. 1982
1985
1999
2005
First isometric software and RAMP workshop control (HP Workstation)
Introduction of 3D pipe bending simulation
First RAMP for paperless workshop control
Multiple software packages for paperless and automated pipe shops in Germany and surrounding countries
2010
2013
2016
2017
Major turnkey automated pipe shop project for oil-rig fabrication in South East Asia
Major turnkey automated pipe shop project for shipyard in South East Europe
Multiple integrated software packages and turnkey pipe shops worldwide
Cooperation agreement for the Korean market, software solution for major German chemical enterprise

6. Software Framework 3rd Party Construction Platforms Generates Tribon
MDPS
Unigraphics NX
Aveva
Ship Constructor
PDMS
Nupas Cadmatic
Foran
Catia
etc.
Software Framework
Isometric Drawings
CNC Bending Lists
Welding Documentation
Workflow Calculation
Optimized Cutting Lists
Dia-Inch Reports
Work Packages
Part Lists
Tracking
Worksheets
Balancing
Import
Facilitates
Fabrication Planning, Optimization, and Control, Production Tracing

7. Creation of customer-specific schematics and diagrams
Automatic classification and numbering of elements
Automatic generation of part lists for disposition and construction
Integrated database, shared with RoniIsoBuilder and RAMP for efficient data transfer

8. Specialized software solution: RoniIsoBuilder for the import and creation of isometric drawings directly from the 3D model
Optimized for use in shipyards, the offshore industry, oil & gas and plant construction
Import interfaces to all common 3D modeling platforms, such as Tribon, ShipConstructor, PDMS, Medusa, Catia, AutoCAD, NupasCadmatic, Intergraph, Unigraphics…
Automatic generation of welding documentation, cutting lists, bending lists, part lists and worksheets for improved traceability and streamlined data management

9. Streamlined tool for generating fabrication data quickly and efficiently from external construction systems
Cutting lengths, CNC bending and flame cutting data, welding information and bills of material are created automatically and stored in fabrication database
Checks imported data for integrity and completes any missing information before sending the spool to fabrication
The customizable user administration manages user roles with particular access rights

10. Simulation of the bending sequence for rotary draw, push and induction bending machines on 3D models of the actual machines and tooling of the customer.
Collision test with automatic search for alternative solutions, using adjustable parameters
Spool geometries can be entered as XYZ values, bending tables or imported from 3rd party platforms
Calculation of bending values, corrected for springback, stretching and overbending
Examination of the bending process can be visualized or run in the background

11. RAMP offers total control and full awareness of your fabrication process
Optimized work packages using data from RoniIsoBuilder or a 3rd party database used by the customer
Interfaces to scheduling and material management software
Full documentation and work orders (BoM, work sheets, complete welding joint history)
Automatic transfer of CNC data to the machines
Fabrication status is constantly updated and accessible
Calculation of capacities, workflow and material

12. Enables you to track and document all welding works in your projects
Covers all steps of QA/QC documentation from fit-up to NDE for both shop welds and field welds
Runs on PCs, tablets and smartphones
Generates fit-up reports, welding reports, joint history reports and NDT requests
Automatically generates reports for welder performance and performance per station, as well as daily progress reports
Constant live data for quick & easy monitoring

13. Our many years of experience enable us to significantly increase a workshop‘s efficiency and productivity.
With automation and optimization it is possible to reduce fabrication time by 50% or more and man-power/work preparation time by 90%.
For turnkey projects 3R solutions can offer a workshop layout, technical drawings, processing machines, and transport systems.
Each system component is carefully selected, so it can be used with optimal efficiency in combination with the other components.

14. Pipe is forwarded to the bending machine
Pipe is bent
Pipe information in the database is updated
Pipe is selected from pipe dispenser
Pipe is cut at the CNC band saw
Pipe information in the database is updated
Pipe is forwarded to the welding stations
Flanges are attached
Pipe information in the database is updated

15. Uneven workload distribution Available capacities remain unused
Without Balancing
Uneven workload distribution
Available capacities remain unused
Workload
Too little
Optimum
Too much

16. Increased efficiency and productivity
With Balancing
Increased efficiency and productivity
Optimized use of available capacities and times
Workload
Too little
Optimum
Too much

17. Contact Details 3R solutions Kleistrasse 39 59073 Hamm Germany
Phone:
Fax:
Web: